Welcome to Adinath International, a top producer, distributor, and exporter of cutting-edge Automatic Rotary Ampoule Washing Machine for injectable and pharmaceutical manufacturing facilities. The Automatic Rotary Ampoule Washing Machines from our offer dependability, accuracy, and efficiency. Our equipment is built to the exacting specifications of the pharmaceutical sector, guaranteeing that your priceless goods are of the greatest calibre.
In order to allow servo-driven nozzles to move vertically and wash ampoules from the inside, grippers that hold ampoules will flip their position. It contains six dome-covered washing stations that offer three different types of internal water washes, including recycled water wash, purified water wash, and WFI wash, as well as three air washes. One PLC-controlled water and air wash is used to clean the outside. The machines’ small shape guarantees that the washing process is clearly visible. Strict hygiene and sterility standards are upheld by the machine’s design, which guarantees thorough internal and exterior cleaning of ampoules prior to filling.
Cleanliness and hygiene are crucial when it comes to filling and packing pharmaceutical products. When injectables are being filled into glass ampoules, it is very crucial. Our Rotary Ampoule Washing Machine are made to offer a cutting-edge method of cleaning ampoules’ exterior and interior surfaces while rotating continuously. Our machines effectively clean ampoules in the size range of 1 ml to 10 ml, with a high production output of 120 to 300 ampoules per minute.
Continuous high-speed operation with several washing steps, such as chemical cleaning, filtered water rinsing, and a final rinsing with sterile water, is made possible by the completely automatic rotational system. While sophisticated filtration and sterile air drying technologies guarantee pristine and contamination-free ampoules, high-pressure jet sprays efficiently eliminate impurities.
The equipment, which was constructed in accordance with cGMP rules, has a sturdy design, requires little upkeep, and integrates easily into production lines. For injectable production facilities looking for dependable performance, efficiency, and regulatory compliance, it is perfect.
Ampoules feed from the Infeed tray are received on an Infeed Feed worm then moves on Infeed starwheel. The Grippers picks up the Ampoule from Infeed Star Wheel and invert it in neck down position over washing needles and move along with the needle bar for Washing. Ampoules traveling in neck down position above washing needles and moves along with the Needle bar ensures maximum time for washing once the needle enter in the Ampoule neck. Machine having six different washing stations each of 6 needles for optimum Washing and the sequence can be adjusted as per requirements. Washer also having external wash for optimum washing of ampoules.
On completion of a cycle, washed Ampoules are again inverted to neck upward position and feed to output star wheel. Washed Ampoules received from output starwheel can be collected on Output Tray or can be pushed to tunnel. A separate pumping station (optional) gives the right quantum of water at the desired pressure. In the absent of separate pumping station, we can provide the re-circulation & siliconization system on request.
INTERNAL CLEANING:
The AVRW is equipped with 6 internal cleaning stations and each station has 6 cleaning needles making up a total of 36 cleaning needles. Each cleaning station is supplied via a pipe connected to the cleaning media-making washing area. This not only reduces the risk of particle generation, but also simplifies maintenance and cleaning efforts while saving time.
EXTERNAL CLEANING
The 3 external cleaning stations mounted in a stationary position above the ampoule can be easily adjusted for a specific height, angle and lateral position. Each cleaning station receives cleaning media-making through a pipe connected to the cleaning media-making washing area.
CLEANING MEDIA PRINCIPAL:
WFI, Purified water and air cleaning station are synchronized with the ampoule by reciprocating motion. Design is such that these media are put to use only when needles motion in forward direction. WFI consumption is further reduced by collecting the WFI in re-circulating water tank to be used later on in the pre-washing station.
Model | AVRW 120 | AVRW 240 |
Production Output | Up to 100 per minute | Up to 200 per minute |
Ampoule Diameter | 9mm to 21.5mm | 9mm to 21.5mm |
Ampoule Height | 60mm to 140mm | 60mm to 140mm |
Power Load | 4 H.P. | 5.5 H.P. |
Power Voltage | 440 Volts, 3 Phase 50 Hertz, 4 wire system | 440 Volts, 3 Phase 50 Hertz, 4 wire system. |
Optional Accessories |
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Utility |
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Water Tank & Pump | 3 nos. each with 25 liters Capacity & Centrifugal pump | 3 nos. each with 25 liters Capacity & Centrifugal pump |
Overall Dimension: | 2050mm (L) X 2000mm (W) X 1210mm (H) approx. | 2450mm (L) X 2000mm (W) X 1300mm (H) approx. |
Net Weight | 700 kgs. approx. | 900 kgs. approx. |
Gross Weight | 1000 kgs. approx. | 1300 kgs. approx. |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
1st wash | Recycled Water (WFI) |
2nd wash | Compressed Air |
3rd wash | DM Water |
4th wash | Compressed Air |
5th wash | Water for Injection (WFI) |
6th wash | Compressed Air |
This machine is primarily used in the pharmaceutical industry for washing glass ampoules before filling injectable drugs, vaccines, biologics, and sterile solutions. It is also suitable for:
It can operate as a standalone unit or integrated inline with a sterilizing tunnel and filling machine.
The machine is available in two models:
It handles 1 ml to 10 ml ampoules (extendable up to 20 ml with change parts). Size range: Diameter 9 mm to 21.5 mm, Height 60 mm to 140 mm. Quick size changeover is possible, and speed is adjustable with a digital indicator.
The machine features 6 internal washing stations (3 water washes + 3 air washes) with 36 cleaning needles (6 needles per station) and external washing capability. Typical washing sequence (fully customizable):
Key features include:
Built as a complete cGMP model, the machine uses AISI 316L Stainless Steel for all product-contact parts. The low-contact gripper design, independent washing zones, and inverted washing minimize contamination risks. It meets stringent regulatory standards for sterile injectable production and comes with optional IQ/OQ/DQ validation documents and 21 CFR Part 11 compliant software. Additional safety features include a safety cabinet and recirculation system for reduced water usage and enhanced hygiene.
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Connect with our engineering team to discuss your specific production requirements. We provide customized, cGMP-compliant machinery solutions designed to optimize your manufacturing facility and maximize output.
Adinath International manufactures high-precision vial powder filling machines and complete packaging lines, providing reliable, hygienic, and efficient solutions for global pharmaceutical industries.
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