Oil Filling Machine

Description

A specialised piece of equipment called an Oil Filling Machine is used to automatically fill bottles, jars, and other containers with edible oils. These devices guarantee that every container is filled with the appropriate amount of oil with the least amount of waste, regardless of the size of the package. Manufacturers have versatility because the equipment may be customised to handle various oil kinds, viscosities, and container forms.

We are a reputable company that produces and distributes the best electric edible oil bottle filling machines. The beverage industry uses our range for filling processes. All of these devices assist in filling PET plastic bottles with juices, insecticides, pharmaceutical liquid, distilleries, breweries, engine oil, lubricant oil, mineral water, and purified water. Additionally, the machine can be easily and flexibly adjusted to fill different kinds of bottles by turning its handle.

The Oil Filling Machine is specifically made to fill different kinds of oils into bottles, cans, jars, or other containers in a precise, hygienic, and effective manner. Food processing facilities, lubricant producers, and industrial oil packaging facilities all make extensive use of this device. The device guarantees accurate volume control with little waste and spillage. It is constructed with a sturdy framework and premium parts to provide dependable performance and a long lifespan. It is perfect for small to medium-scale production because of its user-friendly operation, which makes it simple to regulate filling quantity and speed. Depending on the model, containers are positioned Semi Automatic or mechanically, guaranteeing operational flexibility.

Salient Features of Oil Filling Machine

“No Bottle – No Fill” system
All contact parts made of SS316 material with easy removal system for Autoclaving/Sterilization/Cleaning.
Machine construction in SS 304 material.
Diving Nozzle for Foam free filling.
Very High Fill Accuracy.

Automatic In-feed and Exit of Bottles.
Minimum Change Over time.
Unique Free Spinning Bottle Separator- No pneumatic operation.
Built-in A.C. Variable Frequency Drive System.

Working Principle of Oil Filling Machine

Bottles are feed on to in-built Infeed turn table, from where it delivered to SS conveyor belt. Conveyor belt transport bottles to filling station. Filling station has Pneumatic bottle stopper for exact bottle neck centering of bottles during filling operation. Nozzle goes upwards slowly from the bottom level of bottle towards neck during filling to minimize forming adjustable nozzle is reciprocating according to filling dose. The dosing block with a hexagonal bolt, this means different fill size can be set easily within minimum use of time. After liquid filling bottles are delivered to capping/labeling machine conveyor for further operations.

Technical Specification of Oil Filling Machine

Model No.	AI-BFM 4	AI-BFM 8	AI-BFM 12
Bottle Diameter	Up to 90 mm*	Up to 90 mm*	Up to 90 mm*
Filling Range	10 ml to 1000 ml with help of suitable change parts / Syringe	10 ml to 1000 ml with help of suitable change parts / Syringe	10 ml to 1000 ml with help of suitable change parts / Syringe
Accuracy	+/- 1% Depending on Liquid with Single Dose	+/- 1% Depending on Liquid with Single Dose	+/- 1% Depending on Liquid with Single Dose
Electrical	440 Volts, 3 Phase Power Supply (50 Hz)	440 Volts, 3 Phase Power Supply (50 Hz)	440 Volts, 3 Phase Power Supply (50 Hz)
Power	2 H.P.	3 H.P.	5 H.P.
Production Output	Up to 60 Bottles per minute	Up to 120 Bottles per minute	Up to 180 Bottles per minute
Syringe Filling Range	10ml to 50ml,50ml to 100ml, 100ml to 250ml and 250ml to 500ml	10ml to 50ml,50ml to 100ml, 100ml to 250ml and 250ml to 500ml	10ml to 50ml,50ml to 100ml, 100ml to 250ml and 250ml to 500ml
Conveyor Height	850 to 950 mm	850 to 950 mm	850 to 950 mm
Overall Dimensions	1500 mm (L) x 90 mm (W) x 1550 mm(H)	2000 mm (L) x 900 mm (W) x 1550 mm(H)	2800 mm (L) x 950 mm (W) x 1550 mm(H)
Net Weight	350 kgs. approx.	500 kgs. approx.	700 kgs. approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Types of Liquid Filling Machine

Automatic Bottle Filling Machine

Digital Liquid Filling Machine

Semi Automatic Liquid Filling Machine

Automatic Eye Drop Filling Machine

Motion Liquid Filling Machine

Monoblock Liquid Filling & Capping Machine

Aseptic Liquid Filling Machine

Servo Driven Liquid Filling Machine

Applications of Oil Filling Machine

Pharmaceutical Industry
Herbal Industry
Nutraceutical Industry
Ayurvedic Industry
Cosmetic Industry
Biotech Industry
Chemicals Industry

Advantages of Oil Filling Machine

Precision and Consistency: Ensures accurate fill volumes (±1% accuracy) and reduces product waste.

High Efficiency: Automates repetitive tasks, increasing production speed and reducing labor costs.

Versatility: Compatible with a wide range of container sizes, shapes, and materials.

Hygienic Design: Stainless steel construction and quick-disconnect parts make cleaning and maintenance easy, ensuring product purity.

Scalability: Available in semi-automatic or fully automatic models to suit different production needs.

Key Features of Oil Filling Machine

Construction and Materials:
- Made with a stainless steel (SS 304 or SS 316) body, often with a matt finish, ensuring durability, corrosion resistance, and compliance with hygiene standards for cosmetic and food-grade applications.
- Contact parts (e.g., syringes, nozzles) are typically made of stainless steel to prevent contamination and ensure easy cleaning.
- Compact and robust design, often mounted on castor wheels for mobility or fitted into small production spaces.

Filling Mechanism:
- Operates on a volumetric principle using piston pumps, servo-driven fillers, or gear pumps for precise dispensing of hair oil.
- Adjustable filling volumes, typically ranging from 2 ml to 2500 ml, accommodating various container sizes (e.g., 50 ml to 500 ml bottles or larger).
- Anti-drip nozzles and reciprocating nozzles move upward during filling to minimize foaming and spillage.
- “No container, no fill” system with sensors to detect bottle presence, preventing waste.

Automation and Control:
- Fully automated with PLC (Programmable Logic Controller) and touchscreen HMI (Human-Machine Interface) for easy operation, volume adjustment, and speed control.
- Servo motors or AC motors with variable frequency drives ensure precise filling and conveyor speed synchronization.
- Pneumatically operated twin stopper systems align containers precisely under filling nozzles for accurate filling.

Capacity and Speed:
- Available in multiple configurations (e.g., 2, 4, 6, 8, or more filling heads) to suit different production scales.
- Filling speed varies: manual machines handle 50–200 bottles per hour, while automatic models can achieve 1,000–6,000 bottles per hour, depending on the number of heads and operator efficiency.
- Capable of filling containers of various shapes (round, square, or custom) and materials (glass, PET, HDPE).

Additional Features:
- Integrated with conveyors, bottle indexing systems, and sensors for seamless operation.
- Optional temperature regulation for maintaining oil fluidity in cooler environments.
- Can be part of a complete production line, including capping, labeling, and sealing stations for a turnkey solution.
- Safety features like emergency stops, overload protection, and compliance with industry standards (e.g., food-grade or pharmaceutical regulations).

FAQ for Oil Filling Machine

What is an Oil Filling Machine?

The Oil Filling Machine is a high-precision volumetric liquid filler designed for accurately filling various types of oils (edible oils, lubricant oils, engine oils, etc.) into bottles, jars, and containers. It features stainless steel construction, diving nozzles for foam-free filling, and can be integrated with capping and labeling machines for complete automated production lines.

What bottle sizes and fill volumes can the Oil Filling Machine handle?

The machine handles bottles with diameters up to 90 mm and filling ranges from 10 ml to 1000 ml using suitable change parts/syringes. It is available in 4, 8, and 12 head models with production outputs of up to 60, 120, and 180 bottles per minute respectively, depending on the model and oil viscosity.

How does the Oil Filling Machine work?

Bottles are fed via an infeed turntable onto the SS conveyor belt. Pneumatic stoppers center the bottles under the filling station. Diving nozzles descend into the bottle and rise gradually during filling to minimize foaming and spillage. Precision piston pumps/syringes dispense the exact volume. It includes a “No Bottle – No Fill” system for zero wastage.

What are the key features of the Oil Filling Machine?

Key features include the “No Bottle – No Fill” system, all contact parts in SS316 (easily removable for cleaning/sterilization), machine frame in SS304, diving nozzles for foam-free filling, very high fill accuracy (±1%), automatic infeed/exit, minimum changeover time, unique free-spinning bottle separator, and built-in AC variable frequency drive.

What industries and liquids is the Oil Filling Machine suitable for?

It is ideal for filling edible oils, lubricant oils, engine oils, and other viscous or non-viscous liquids. The machine serves the Pharmaceutical, Herbal, Nutraceutical, Ayurvedic, Cosmetic, Biotech, Chemical, Food & Beverage, and related industries, handling a wide range of container materials like glass, PET, and HDPE.

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