Automatic Dry Syrup Filling Machine

Q: What is the production capacity and fill range of the Automatic Dry Syrup Filling Machine?

The machine is available in two models: AI-DPM 12 : Up to 80 bottles per minute AI-DPM 16 : Up to 120 bottles per minute It supports single-dose fill volumes from 5gms to 70gms (customizable with change parts) and delivers ±2% filling accuracy, depending on the powder type under controlled humidity below 28% RH. Suitable for bottles up to 85mm diameter and 200mm height.

Q: What are the key features of the Automatic Dry Syrup Filling Machine?

“No Bottle – No Fill” system to eliminate powder wastage Monoblock cGMP model with SS304 construction and SS316 contact parts Rotary bottle and funnel movement with unique vibratory funnels Tool-less adjustments for doctor and wiper blades Easy removal of contact parts for cleaning/autoclaving Safety features: low air/vacuum stop, toughened glass cabinet, automatic machine on/off High-speed, dust-controlled operation for cleanroom compatibility

Description

In the competitive pharmaceutical manufacturing landscape, the Automatic Dry Syrup Filling Machine stands out as an essential piece of equipment for accurate, hygienic, and high-speed filling of dry syrup powders, granules, and similar formulations into bottles. Adinath International, a leading manufacturer, supplier, and exporter of pharmaceutical packaging machinery, has engineered these advanced Dry Syrup Powder Filling Machines to meet stringent industry standards while maximizing efficiency and minimizing waste.

Our Automatic Dry Syrup Powder Filling Machine is specifically designed for pharmaceutical applications, including antibiotic syrups and other dry powder formulations. Built with GMP-compliant construction using high-grade stainless steel, the machine ensures superior hygiene, corrosion resistance, and long-term durability. This robust design delivers precise dosing with minimal powder loss, making it ideal for facilities prioritizing product quality, regulatory compliance, and operational excellence.

Adinath International’s Dry Syrup Powder Filling Machines help manufacturers achieve higher throughput while maintaining exceptional accuracy and sterility—critical factors in pharmaceutical operations. Reduced powder wastage translates directly into cost savings, and the sturdy stainless steel construction ensures years of dependable service with minimal downtime. Whether you operate a small-to-medium production facility or require high-volume output, our range of automatic dry syrup fillers provides the perfect balance of speed, precision, and compliance. Backed by Adinath’s extensive experience in pharmaceutical machinery design and export, these machines represent a trusted investment for forward-thinking manufacturers seeking cutting-edge powder filling technology. Adinath International continues to innovate in the field of powder filling equipment, delivering solutions that enhance productivity, ensure regulatory adherence, and support consistent product quality. For reliable, high-performance Automatic Dry Syrup Filling Machines, trust the expertise of a proven industry leader.

Salient Features of Automatic Dry Syrup Filling Machine

Monoblock cGMP Model.
“No Bottle – No Fill” System
Rotary Bottle Movement System with Rotary Funnel System
Funnel with Unique Vibratory system for filling semi free flow powder at higher speed.
All contact parts with easy removal system for Cleaning / Autoclaving / Sterilization.
Machine construction in SS304 material.
Toughened Glass Safety Cabinet.

Filling Accuracy of ±2% depending on powder at controlled humidity below 28% Rh.
Automatic Infeed and Exit of Bottles through Star Wheel System.
No Bottle at infeed conveyor – Automatic Machine on/off system.
Tool Less adjustment of Doctor Blade and Wiper Blade saves valuable time and easy for setting.
Low Air – Machine Stop System.
Low Vacuum – Machine Stop System.

Working Principle of Automatic Dry Syrup Filling Machine

The incoming sterilized dry bottle is fed through the in-feed turn table. Suitable guide supply bottles on to flat conveyor belt at the required speed for feeding. There is filling head mounted on machine top plate in the same line. When bottle reaches to the mechanical holder detained filling station, Bottle sensor sense the bottles and Magnetic clutch starts to rotate which is mounted on auger shaft. It fills the desired amount of powder into the bottle through auger, where rotation time is previously determined. Duly filled bottles go upward on to the sealing station with the help of SS conveyor belt.

Automatic Dry Syrup Filling Machine operates in a continuous or intermittent rotary motion, automating the entire process:

Bottle Infeed: Empty sterilized bottles enter via a SS conveyor or turntable, oriented upright by sensors.

Powder Filling: Bottles index to rotary stations. An auger screw or volumetric cups draw powder from a vibrating hopper, metering precise volumes via servo motors or pneumatic controls. Anti-drip nozzles and bottle-lifting mechanisms prevent spillage.

Capping/Sealing: Integrated stations apply screw caps, ROPP aluminum seals, or induction seals using torque-controlled heads for tamper-evident closure.

Outfeed and Inspection: Filled and sealed bottles exit to a collection table, with optional vision systems for reject detection.

Controls: PLC/HMI interfaces allow recipe storage for multi-product runs; variable frequency drives (VFD) adjust speeds up to 120-240 bottles/min.

Maintenance includes quick-release parts for CIP or autoclaving, with HEPA-filtered air for cleanroom compatibility.

Technical Specification of Automatic Dry Syrup Filling Machine

Models	AI-DPM 12	AI-DPM 16
Production Output	Up to 80 bottles/minute	Up to 120 bottles/minute
Bottle Diameter	Up to 85mm	Up to 85mm
Bottle Height	Up to 200mm	Up to 200mm
Fill Volume	5gms. To 70gms. in Single Dose with the help of change parts for different fill volume	5gms. To 70gms. in Single Dose with the help of change parts for different fill volume
Fill Accuracy	± 2% Depending upon the Powder, under the controlled level of Humidity	± 2% Depending upon the Powder, under the controlled level of Humidity
Humidity	Below 28% Rh required on machine to be arrange by customer	Below 28% Rh required on machine to be arrange by customer
Power	2.0 H.P. For Machine and 3.0 H.P. For Vacuum Pump	2.5 H.P. For Machine and 3.0 H.P. For Vacuum Pump
Overall Dimension	1700 mm (L) x 1000 mm (W) x 1800 mm approx.	2000 mm (L) x 1200 mm (W) x 1800 mm approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Types of Powder Filling Machine

Antibiotic Powder Filling Machine

Injectable Powder Filling Machine

Auger Powder Filling Machine

Bottle Dry Injectable Filling Machine

Automatic Dry Syrup Powder Filling Machine

Dry Syrup Powder Filler Capper

Dry Syrup Powder Filling Machine

Double Head Auger Powder Filling Machine

Applications of Powder Filling Machine

Pharmaceutical Industry
Nutraceutical Industry
Biotech Industry
Herbal Industry
Ayurvedic Industry
Cosmetic Industry
Chemical Industry
Food Industry

Benefits of Automatic Dry Syrup Filling Machine

High Production Efficiency and Speed

Superior Filling Accuracy and Reduced Waste

Enhanced Hygiene and Contamination Control

Lower Labor Costs and Reduced Human Error

Cost Savings and Low Maintenance

Improved Product Quality and Shelf Life

Key Features of Automatic Dry Syrup Filling Machine

Monoblock cGMP Compliant Construction

Robust monoblock design with SS304 machine frame and SS316 contact parts. All contact parts are easily removable for cleaning, autoclaving, or sterilization, ensuring full compliance with pharmaceutical GMP standards.

High Filling Accuracy and Consistency

Filling accuracy of ±2% (depending on powder characteristics).
Requires controlled humidity below 28% RH for optimal performance.
Precise auger dosing with unique vibratory funnel system for better handling of semi-free-flowing and non-free-flowing powders.

Advanced Rotary System & Automation

Rotary bottle movement system with rotary funnel movement.
Automatic infeed and exit of bottles through star wheel system.
“No Bottle – No Fill” system to eliminate wastage.
Automatic machine on/off when no bottle is detected at the infeed conveyor.

User-Friendly Adjustments and Safety Features

Tool-less adjustment of doctor blade and wiper blade for quick setup and easy maintenance.
Low air pressure and low vacuum – automatic machine stop system.
Toughened glass safety cabinet for operator protection and dust control.
Magnetic clutch and bottle sensor for precise filling control.

High-Speed Production Capability

AI-DPM 12: Up to 80 bottles/minute
AI-DPM 16: Up to 120 bottles/minute
Fill volume: 5g to 70g per dose (customizable with change parts).
Suitable for bottle diameters up to 85mm and heights up to 200mm.

FAQ for Automatic Dry Syrup Filling Machine

What is an Automatic Dry Syrup Filling Machine?

An Automatic Dry Syrup Filling Machine is a high-precision, rotary auger-based system designed for filling dry syrup powders, granules, and free-flowing materials into bottles. Manufactured by Adinath International, it features a monoblock cGMP-compliant design with models offering up to 80–120 bottles per minute. It is ideal for pharmaceutical, nutraceutical, and herbal industries requiring accurate, hygienic, and efficient powder dosing with minimal wastage.

What is the production capacity and fill range of the Automatic Dry Syrup Filling Machine?

The machine is available in two models:

AI-DPM 12: Up to 80 bottles per minute
AI-DPM 16: Up to 120 bottles per minute

It supports single-dose fill volumes from 5gms to 70gms (customizable with change parts) and delivers ±2% filling accuracy, depending on the powder type under controlled humidity below 28% RH. Suitable for bottles up to 85mm diameter and 200mm height.

How does the Automatic Dry Syrup Filling Machine work?

Sterilized bottles enter via an infeed turntable and conveyor. Sensors detect them, and a magnetic clutch rotates the auger to dispense precise powder amounts through a rotary funnel system. A vibratory mechanism aids semi-free-flow powders. Bottles are lifted and held at the neck to prevent spillage. Filled bottles then move for sealing/capping and exit via the outfeed star wheel. The system uses PLC controls for reliable, automated operation.

What are the key features of the Automatic Dry Syrup Filling Machine?

“No Bottle – No Fill” system to eliminate powder wastage
Monoblock cGMP model with SS304 construction and SS316 contact parts
Rotary bottle and funnel movement with unique vibratory funnels
Tool-less adjustments for doctor and wiper blades
Easy removal of contact parts for cleaning/autoclaving
Safety features: low air/vacuum stop, toughened glass cabinet, automatic machine on/off
High-speed, dust-controlled operation for cleanroom compatibility

What are the main benefits and applications of the Automatic Dry Syrup Filling Machine?

Benefits include high production speed, superior accuracy with low waste, enhanced hygiene and contamination control, reduced labor costs, easy maintenance, and improved product consistency. Applications span the Pharmaceutical, Nutraceutical, Biotech, Herbal, Ayurvedic, Cosmetic, Chemical, and Food industries for filling dry syrups, antibiotic powders, supplements, and granular products.

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Automatic Dry Syrup Filling Machine

Description

Salient Features of Automatic Dry Syrup Filling Machine

Working Principle of Automatic Dry Syrup Filling Machine

Technical Specification of Automatic Dry Syrup Filling Machine

Types of Powder Filling Machine

Applications of Powder Filling Machine

Benefits of Automatic Dry Syrup Filling Machine

High Production Efficiency and Speed

Superior Filling Accuracy and Reduced Waste

Enhanced Hygiene and Contamination Control

Lower Labor Costs and Reduced Human Error

Cost Savings and Low Maintenance

Improved Product Quality and Shelf Life

Key Features of Automatic Dry Syrup Filling Machine

FAQ for Automatic Dry Syrup Filling Machine

Countries We Export to

Partner with Industry Experts

Countries We Export to

Partner with Industry Experts

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