Automatic Dry Syrup Powder Filling Machine

Q: What is the production capacity and fill range of the machine?

The machine is available in two models: AI-DPM 12 : Up to 80 bottles per minute AI-DPM 16 : Up to 120 bottles per minute It supports single-dose fill volumes from 5g to 70g (customizable with change parts) with ±2% filling accuracy, depending on the powder type. It handles bottles up to 85mm in diameter and 200mm in height, under controlled humidity below 28% RH.

Q: What are the key features that ensure accuracy and hygiene?

Key features include: “ No Bottle – No Fill ” system to prevent wastage Monoblock cGMP model with SS304/SS316 contact parts Rotary bottle and funnel movement with vibratory funnels for higher speeds Tool-less adjustments for doctor and wiper blades Easy removal of contact parts for cleaning, autoclaving, or sterilization Safety systems: low air/vacuum stop, toughened glass cabinet, and automatic machine on/off Bottle lifting and neck-holding to avoid powder spillage

Q: What industries can use this machine and what are its main benefits?

It is ideal for the Pharmaceutical, Nutraceutical, Biotech, Herbal, Ayurvedic, Cosmetic, Chemical, and Food industries. Main benefits include: High efficiency with reduced labor and 2–3x higher output than manual methods Superior filling accuracy (±2%) and minimal powder waste Enhanced hygiene and contamination control with easy-clean stainless steel parts Cost savings through scalability and low maintenance Versatility for various powder types and bottle sizes

Description

In the fast-paced pharmaceutical, nutraceutical, and chemical industries, achieving accurate, hygienic, and high-speed powder filling is essential for maintaining product quality and regulatory compliance. Adinath International, a trusted manufacturer with extensive expertise in pharmaceutical machinery, offers the Automatic Dry Syrup Powder Filling Machine — a state-of-the-art solution designed to fill dry syrup powders, antibiotics, vitamins, and other fine pharmaceutical powders into PET or glass bottles with unmatched precision and efficiency. This advanced dry syrup powder filler stands out for its ability to handle large volumes while minimizing waste and labor costs. Depending on the model — single wheel or double wheel — the machine delivers impressive outputs of up to 80–120 bottles per minute. It adapts seamlessly to various bottle sizes (up to 85mm diameter and 200mm height) and fill volumes ranging from 5gms to 70gms per dose, making it ideal for high-demand production lines.

With decades of experience serving global markets, Adinath International has earned a strong reputation for delivering robust, reliable, and user-friendly pharmaceutical equipment. Their dry syrup powder filling machines are widely used in pharmaceutical companies, nutraceutical manufacturers, and cosmetic producers who demand precision, scalability, and hygiene. The compact, monoblock cGMP design fits perfectly into cleanroom setups while supporting rapid changeovers and low maintenance.

Adinath International’s commitment to innovation, quality engineering, and customer support makes their Automatic Dry Syrup Powder Filling Machine a preferred choice for manufacturers seeking long-term reliability and operational excellence. Whether you need to scale up dry syrup production or enhance filling accuracy for powdered supplements, this machine delivers consistent results that meet stringent industry standards. For detailed specifications, custom configurations, or a quick quote tailored to your production needs, contact Adinath International today. Invest in proven technology that boosts productivity while upholding the highest levels of quality and compliance.

Salient Features of Dry Syrup Powder Filling Machine

Monoblock cGMP Model.
“No Bottle – No Fill” System
Rotary Bottle Movement System with Rotary Funnel System
Funnel with Unique Vibratory system for filling semi free flow powder at higher speed.
All contact parts with easy removal system for Cleaning / Autoclaving / Sterilization.
Machine construction in SS304 material.
Toughened Glass Safety Cabinet.

Filling Accuracy of ±2% depending on powder at controlled humidity below 28% Rh.
Automatic Infeed and Exit of Bottles through Star Wheel System.
No Bottle at infeed conveyor – Automatic Machine on/off system.
Tool Less adjustment of Doctor Blade and Wiper Blade saves valuable time and easy for setting.
Low Air – Machine Stop System.
Low Vacuum – Machine Stop System.

Working Principle of Automatic Dry Syrup Powder Filling Machine

The incoming sterilized dry bottle is fed through the in-feed turn table. Suitable guide supply bottles on to flat conveyor belt at the required speed for feeding. There is filling head mounted on machine top plate in the same line. When bottle reaches to the mechanical holder detained filling station, Bottle sensor sense the bottles and Magnetic clutch starts to rotate which is mounted on auger shaft. It fills the desired amount of powder into the bottle through auger, where rotation time is previously determined. Duly filled bottles go upward on to the sealing station with the help of SS conveyor belt.

Infeed: Sterilized bottles enter via turntable or conveyor and are oriented by star wheels.

Filling: Bottles lift to a rotary powder wheel or auger head. Powder from the hopper is metered and dispensed. Vibratory systems aid flow for sticky powders.

Sealing/Capping: Integrated rotary cappers apply screw/ROPP caps; optional induction sealing.

Outfeed: Filled/sealed bottles exit via conveyor for downstream processes. The process relies on synchronized movements to achieve high throughput without compromising hygiene or accuracy.

Technical Specification of Automatic Dry Syrup Powder Filling Machine

Models	AI-DPM 12	AI-DPM 16
Production Output	Up to 80 bottles/minute	Up to 120 bottles/minute
Bottle Diameter	Up to 85mm	Up to 85mm
Bottle Height	Up to 200mm	Up to 200mm
Fill Volume	5gms. To 70gms. in Single Dose with the help of change parts for different fill volume	5gms. To 70gms. in Single Dose with the help of change parts for different fill volume
Fill Accuracy	± 2% Depending upon the Powder, under the controlled level of Humidity	± 2% Depending upon the Powder, under the controlled level of Humidity
Humidity	Below 28% Rh required on machine to be arrange by customer	Below 28% Rh required on machine to be arrange by customer
Power	2.0 H.P. For Machine and 3.0 H.P. For Vacuum Pump	2.5 H.P. For Machine and 3.0 H.P. For Vacuum Pump
Overall Dimension	1700 mm (L) x 1000 mm (W) x 1800 mm approx.	2000 mm (L) x 1200 mm (W) x 1800 mm approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Types of Powder Filling Machine

Antibiotic Powder Filling Machine

Injectable Powder Filling Machine

Auger Powder Filling Machine

Bottle Dry Injectable Filling Machine

Automatic Dry Syrup Powder Filling Machine

Dry Syrup Powder Filler Capper

Dry Syrup Powder Filling Machine

Double Head Auger Powder Filling Machine

Applications of Powder Filling Machine

Pharmaceutical Industry
Nutraceutical Industry
Biotech Industry
Herbal Industry
Ayurvedic Industry
Cosmetic Industry
Chemical Industry
Food Industry

Benefits of Automatic Dry Syrup Powder Filling Machine

Efficiency: Reduces labor and downtime; continuous operation boosts output by 2–3x over manual methods.

Accuracy & Hygiene: Ensures uniform fills, preventing over/under-dosing; stainless steel construction (SS 304/316) for easy CIP/SIP cleaning.

Versatility: Handles 5–100g fills; adaptable for various powders.

Cost Savings: Minimizes powder waste and supports scalability.

Key Features of Automatic Dry Syrup Powder Filling Machine

Filling Mechanism: Primarily auger or volumetric rotary systems for accuracy of ±1–2%. Auger types are ideal for semi-free-flowing powders, while volumetric uses pistons or vacuum-air systems.

Bottle Handling: Automatic infeed/exit via star wheels or conveyor belts; neck-holding grippers prevent spillage on bottle shoulders.

Safety & Controls: Low air/vacuum sensors trigger machine stop; toughened glass cabinets; digital preset controls for fill weight; vibratory funnels for faster loading.

Customization: Tool-less adjustments for doctor/wiper blades; compatible with PET/glass bottles; optional integration with capping, labeling, or unscrambling.

Power & Utilities: Typically 2–5 kW, compressed air at 6 bar, vacuum at 200 m³/hr.

FAQ for Automatic Dry Syrup Powder Filling Machine

What is an Automatic Dry Syrup Powder Filling Machine?

An Automatic Dry Syrup Powder Filling Machine is a high-precision, rotary auger-based system designed for accurately filling dry syrup powders, antibiotics, vitamins, granules, and other fine pharmaceutical powders into bottles. Manufactured by Adinath International, it features a monoblock cGMP-compliant design with models offering outputs of up to 80–120 bottles per minute. It ensures hygienic, efficient, and consistent powder dosing with minimal wastage in sterile manufacturing environments.

What is the production capacity and fill range of the machine?

The machine is available in two models:

AI-DPM 12: Up to 80 bottles per minute
AI-DPM 16: Up to 120 bottles per minute

It supports single-dose fill volumes from 5g to 70g (customizable with change parts) with ±2% filling accuracy, depending on the powder type. It handles bottles up to 85mm in diameter and 200mm in height, under controlled humidity below 28% RH.

How does the Automatic Dry Syrup Powder Filling Machine work?

Sterilized bottles are fed via an infeed turntable and conveyor. Sensors detect each bottle, triggering a magnetic clutch that rotates the auger to dispense precise powder amounts through a rotary funnel system. A unique vibratory mechanism aids semi-free-flow powders. Bottles are lifted and held at the neck to prevent spillage. Filled bottles then proceed to sealing/capping and exit via the outfeed star wheel. The synchronized rotary system ensures high throughput and reliability.

What are the key features that ensure accuracy and hygiene?

Key features include:

“No Bottle – No Fill” system to prevent wastage
Monoblock cGMP model with SS304/SS316 contact parts
Rotary bottle and funnel movement with vibratory funnels for higher speeds
Tool-less adjustments for doctor and wiper blades
Easy removal of contact parts for cleaning, autoclaving, or sterilization
Safety systems: low air/vacuum stop, toughened glass cabinet, and automatic machine on/off
Bottle lifting and neck-holding to avoid powder spillage

What industries can use this machine and what are its main benefits?

It is ideal for the Pharmaceutical, Nutraceutical, Biotech, Herbal, Ayurvedic, Cosmetic, Chemical, and Food industries. Main benefits include:

High efficiency with reduced labor and 2–3x higher output than manual methods
Superior filling accuracy (±2%) and minimal powder waste
Enhanced hygiene and contamination control with easy-clean stainless steel parts
Cost savings through scalability and low maintenance
Versatility for various powder types and bottle sizes

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Connect with our engineering team to discuss your specific production requirements. We provide customized, cGMP-compliant machinery solutions designed to optimize your manufacturing facility and maximize output.

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Automatic Dry Syrup Powder Filling Machine

Description

Salient Features of Dry Syrup Powder Filling Machine

Working Principle of Automatic Dry Syrup Powder Filling Machine

Technical Specification of Automatic Dry Syrup Powder Filling Machine

Types of Powder Filling Machine

Applications of Powder Filling Machine

Benefits of Automatic Dry Syrup Powder Filling Machine

Efficiency: Reduces labor and downtime; continuous operation boosts output by 2–3x over manual methods.

Accuracy & Hygiene: Ensures uniform fills, preventing over/under-dosing; stainless steel construction (SS 304/316) for easy CIP/SIP cleaning.

Versatility: Handles 5–100g fills; adaptable for various powders.

Cost Savings: Minimizes powder waste and supports scalability.

Key Features of Automatic Dry Syrup Powder Filling Machine

FAQ for Automatic Dry Syrup Powder Filling Machine

Countries We Export to

Partner with Industry Experts

Countries We Export to

Partner with Industry Experts

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