Automatic Single Head Auger Powder Filling Machine

Description

Automatic Single Head Auger Powder Filling Machine stands as a trusted solution for industries that demand accurate, hygienic, and efficient filling of dry powders, granules, and fine powdered products. Precision-engineered on a robust stainless steel frame and fully enclosed in high-grade stainless steel sheets with service-access doors, this compact and versatile machine combines elegant matt-finish aesthetics with industrial durability. Its design prioritizes long-term performance, ease of maintenance, and compliance with stringent hygiene standards.

As a leading solution in powder packaging technology, the Automatic Single Head Auger Powder Filling Machine is specifically developed to handle a broad spectrum of products, including dry syrups, pharmaceutical powders, food-grade powders, granules, and micro-granules. It accommodates bottles of varying types, shapes, and sizes while delivering consistent production speeds of up to 30 bottles per minute. Actual output depends on fill volume, powder characteristics, and container dimensions, making it highly adaptable for medium-scale production environments.

The machine employs a proven auger-type volumetric filling system capable of accurately dispensing higher grammages in a single dose. Filling ranges typically span from 5 grams to 1000 grams, offering flexibility across different product formulations. All product-contact parts are manufactured from Stainless Steel 316 or 316L, ensuring exceptional corrosion resistance, durability, and adherence to Good Manufacturing Practice (GMP) requirements. This material choice significantly reduces contamination risks and supports easy cleaning, sterilization, and validation processes essential in regulated industries.

Key operational advantages include the advanced “No Bottle – No Fill” mechanism, which uses sensors to prevent powder discharge when no container is present. This feature eliminates costly product wastage and maintains a cleaner working environment. Bottle positioning under the filling head is managed by a precision star-wheel system, removing the need for pneumatic holding devices and thereby reducing utility consumption. The filling process itself is controlled by a high-powered servo motor paired with a servo driver and PLC system. Auger screw revolutions are precisely metered to deliver accurate doses, while an integrated stirrer or agitator in the hopper ensures consistent powder flow—even for fine, cohesive, or non-free-flowing materials.

The machine features a bottle feeding conveyor that enables seamless online operation and easy integration with upstream and downstream packaging equipment such as capping, sealing, or labeling systems. Its compact footprint, variable-speed controls, and user-friendly interface further enhance operational efficiency and minimize changeover time between different products or container sizes. Widely adopted across pharmaceutical, food, chemical, cosmetics, and agricultural sectors, the Automatic Single Head Auger Powder Filling Machine delivers measurable value through reduced labor dependency, lower product giveaway, and reliable long-term performance. Robust construction ensures trouble-free production runs, while the combination of servo-driven accuracy and hygienic design builds lasting operational confidence.

Manufacturers and packaging professionals seeking dependable dry powder filling solutions consistently choose this technology for its balance of precision engineering, hygienic construction, and production versatility. Whether filling fine pharmaceutical powders or bulk food ingredients, the Automatic Single Head Auger Powder Filling Machine provides a proven, efficient pathway to higher quality output and improved process control.

Working Principle of Automatic Single Head Auger Powder Filling Machine

The incoming dry bottle is fed through the Infeed Turn Table with suitably guided on the moving conveyor belt at the required speed for feeding. There is filling head mounted on machine top plate, when bottle reaches to the first filling station, it will be held by the bottle holder. Immediately it will be sensed by the bottle sensor as soon as it gets signals from sensor magnetic clutch starts to rotate which is mounted on auger shaft. It will fill the desired amount of powder to the bottle through auger, where rotation time is previously saved in PLC control. After filling bottle moves further for next operation. The main advantage of this machine is star wheel pick up system of bottle is directly connected with Auger rotation, so till bottle get filled with powder as per set value. Duly filled bottles delivered on outfeed conveyor for capping operation.

Technical Specification of Single Head Auger Powder Filling Machine

Model

ADF – 40

Design

Linear

Movement

Left to right

Concept

PLC based panel

Production Output

Up to 30 bottles/minute (depends upon powder characteristics)

Filling Volume

50 grams to 500 grams

(Fill range depending upon Bottle Opening & Bulk density of powder)

Filling Accuracy

±1.5% to ±2% depending upon consisting and uniformity of bulk density of powder under Controlled level of Humidity

Hopper Capacity

30 Liters approx.

No. of Auger

1 No.

No. of Funnel

1 No.

Bottle size

5 gms to 100 gms

Machine Contact parts

Stainless Steel

Change parts

·         Star wheel & back guide

·         Funnel & Auger

Power Supply

0.5 H.P.

Electrical Characteristics

440 Volts, Three phase, 50 hertz

Overall Dimension

2400mm (L) X 900mm (W) X 1700mm (H) approx.

(Length include main machine + Turn Table)

 

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Types of Powder Filling Machine

Applications of Powder Filling Machine

Advantages of Automatic Auger Powder Filling Machine

High Filling Accuracy and Consistency

Compact, Cost-Effective Design for Medium Production

Quick Changeover and Flexibility

Hygienic and GMP-Compliant Construction

Reduced Labor, Wastage, and Operating Costs

Easy Integration and Operation

Key Features of Auger Powder Filling Machine

  • Accuracy: Achieves ±0.5-1% fill tolerance, even for fine or sticky powders.

 

  • Versatility: Custom auger tooling accommodates various particle sizes.

 

  • Efficiency: Reduces downtime, product waste, and dust emissions compared to gravity or volumetric fillers.

 

  • Integration: Easily pairs with rotary tables, pouch machines, or labeling systems.

 

  • Sanitary Design: Often built with 304/316 stainless steel for hygiene and corrosion resistance.

FAQ for Automatic Single Head Auger Powder Filling Machine

Bottles are fed via a conveyor and positioned under the filling head using a star-wheel or pneumatic system. The auger rotates a controlled number of times (driven by servo motor or clutch-brake) to dispense the exact powder quantity. After filling, the bottle moves forward for the next packaging stage. A “No Bottle – No Fill” sensor prevents wastage.

The machine delivers high accuracy of ±1% to ±3%, depending on powder type, bulk density, and fill weight. Servo-driven models often achieve even tighter tolerances (around ±1% or better).

It can fill up to 20–30 bottles per minute. Actual output varies based on fill volume, powder characteristics, bottle size, and machine settings.

Most models handle fills from 5 grams to 500–1000 grams in a single dose. The exact range depends on the auger size and product properties.

It is suitable for dry syrups, pharmaceutical powders, food powders, spices, protein powders, talcum, granules, and both free-flowing and non-free-flowing (fine, fluffy, or sticky) powders.

All product-contact parts are made of Stainless Steel 316 or 316L for hygiene and corrosion resistance. The main structure is typically Stainless Steel 304, designed as a compact, enclosed GMP-compliant unit.

Yes. Sensors detect the presence of a bottle before the auger dispenses powder. This feature prevents product wastage and keeps the machine and workspace cleaner.

Yes. Contact parts and the hopper are designed for quick removal, cleaning, and sterilization. Bottle height changes usually require no change parts, and fill weight adjustments are simple via the control panel or PLC/HMI interface.

Absolutely. It features a linear conveyor design and can be easily linked with upstream (bottle unscramblers) and downstream equipment such as capping, sealing, labeling, and induction sealing machines for fully automated packaging lines.

Countries We Export to

United States | Canada | Mexico | Brazil | Argentina | Chile | Colombia | Peru | Germany | United Kingdom | France | Italy | Spain | Netherlands | Belgium | Switzerland | Sweden | Austria | Denmark | Norway | Poland | Finland | Czech Republic | Hungary | Portugal | Ireland | Greece | Slovakia | Romania | Bulgaria | China | Japan | India | South Korea | Indonesia | Vietnam | Thailand | Malaysia | Philippines | Singapore | Bangladesh | Pakistan | Saudi Arabia | United Arab Emirates | Israel | Turkey | Iran | Qatar | Kuwait | South Africa | Nigeria | Egypt | Algeria | Morocco | Kenya | Ghana | Tunisia | Australia | New Zealand | Russia | Ukraine | Belarus | Kazakhstan | Taiwan | Hong Kong | South Sudan | Uzbekistan | Oman | Jordan | Bahrain | Sri Lanka | Myanmar | Lebanon | Mongolia | Ethiopia | Libya | Angola | Zambia | Zimbabwe | Mozambique | Ivory Coast | Senegal | Uganda | Tanzania | Botswana | Ecuador | Venezuela | Bolivia | Paraguay | Uruguay | Trinidad and Tobago | Panama | Guatemala | Costa Rica | Honduras | El Salvador | Nicaragua | Dominican Republic | Haiti | Cuba

Partner with Industry Experts

Connect with our engineering team to discuss your specific production requirements. We provide customized, cGMP-compliant machinery solutions designed to optimize your manufacturing facility and maximize output.

Countries We Export to

Algeria | Angola | Argentina | Australia | Austria | Bahrain | Bangladesh | Belarus | Belgium | Bolivia | Botswana | Brazil | Bulgaria | Canada | Chile | China | Colombia | Costa Rica | Cuba | Czech Republic | Denmark | Dominican Republic | Ecuador | Egypt | El Salvador | Ethiopia | Finland | France | Germany | Ghana | Greece | Guatemala | Haiti | Honduras | Hong Kong | Hungary | India | Indonesia | Iran | Ireland | Israel | Italy | Ivory Coast | Japan | Jordan | Kazakhstan | Kenya | Kuwait | Lebanon | Libya | Malaysia | Mexico | Mongolia | Morocco | Mozambique | Myanmar | Netherlands | New Zealand | Nicaragua | Nigeria | Norway | Oman | Pakistan | Panama | Paraguay | Peru | Philippines | Poland | Portugal | Qatar | Romania | Russia | Saudi Arabia | Senegal | Slovakia | Singapore | South Africa | South Korea | South Sudan | Spain | Sri Lanka | Sweden | Switzerland | Taiwan | Tanzania | Thailand | Trinidad and Tobago | Tunisia | Turkey | Uganda | Ukraine | United Arab Emirates | United Kingdom | United States | Uruguay | Uzbekistan | Venezuela | Vietnam | Zambia | Zimbabwe

Partner with Industry Experts

Connect with our engineering team to discuss your specific production requirements. We provide customized, cGMP-compliant machinery solutions designed to optimize your manufacturing facility and maximize output.

Adinath International manufactures high-precision pharmaceutical packaging machinery and production plants, providing reliable, hygienic, and efficient solutions for global pharmaceutical industries.

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