Automatic Single Wheel Dry Syrup Powder Filling Machine

Description

Adinath International stands as a trusted manufacturer of high-performance Automatic Single Wheel Dry Syrup Powder Filling Machine, delivering precision-engineered solutions for large-volume powder packaging across pharmaceutical, cosmetic, veterinary, herbal, and food industries. With years of specialized experience in designing packaging equipment that meets stringent regulatory standards, Adinath combines deep technical expertise with practical industry knowledge to create machines that manufacturers rely on for consistent, contamination-free results.

The company offers two primary models tailored to different production scales. The Automatic Single Wheel Dry Syrup Powder Filling Machine efficiently handles outputs of up to 3,000 bottles per hour, making it ideal for medium-volume operations. For higher-capacity needs, the Automatic Double Wheel Dry Syrup Powder Filling Machine doubles productivity, achieving up to 6,000 bottles per hour. Both models feature robust stainless steel construction that ensures long operational life while fully complying with Good Manufacturing Practice (GMP) guidelines. This durable build reflects Adinath’s commitment to quality and reliability in demanding production environments.

At the heart of these systems lies a modern approach to dry powder packaging that prioritizes unmatched precision and efficiency. Designed specifically for pharmaceutical settings where accuracy, sterility, and regulatory compliance are non-negotiable, the machines deliver consistent fill weights with minimal product loss. Adinath’s engineering team draws on extensive experience to refine every component, ensuring seamless performance even with challenging powder formulations.

A standout offering is the Automatic Rotary Dry Syrup Powder Filling & Capping Machine (monobloc). This versatile unit accommodates glass, plastic, PET, HDPE, and LDPE bottles and reaches speeds of up to 100 bottles per minute, depending on powder fill volume, powder characteristics, bottle diameter, and neck diameter. The machine employs a proven vacuum and air pressure system to transfer powder into rotating funnels. These funnels vibrate to create a smooth, controlled flow of powder directly into the bottles. A unique bottle-lifting and neck-holding mechanism securely positions each container, effectively preventing powder spillage onto the bottle shoulders and reducing wastage.

The monoblock design integrates filling and capping on a single platform, streamlining production lines and saving valuable floor space. Bottles are evenly distributed using 12 or 16 rotating funnels, while complete mechanical synchronization between the infeed star wheel, powder wheel, and outfeed star wheel guarantees smooth, uninterrupted operation. All product-contact parts are manufactured from SS 316 stainless steel and food-grade HDPE funnels, meeting the highest hygiene standards required in regulated industries. The compact machine is enclosed in a stainless-steel matt-finish body constructed primarily from SS 304, offering both durability and easy cleaning.

Adinath’s Dry Syrup Powder Filling Machines exemplify the company’s authoritative position in the packaging machinery sector. By focusing on easy-to-clean components, precise synchronization, and contamination control, these systems help manufacturers optimize throughput while maintaining product integrity. Whether used for pharmaceutical dry syrups or similar powders in food and herbal applications, the equipment delivers dependable high-speed performance that supports efficient, compliant production. Through continuous innovation grounded in real-world manufacturing experience, Adinath provides trustworthy solutions that pharmaceutical and allied industries depend on for quality and operational excellence.

Working Principle of Single Wheel Dry Syrup Powder Filling Machine

The incoming sterilized dry bottle is fed through the in-feed turn table. Suitable guide supply bottles on to flat conveyor belt at the required speed for feeding. There is filling head mounted on machine top plate in the same line. When bottle reaches to the mechanical holder detained filling station, Bottle sensor sense the bottles and Magnetic clutch starts to rotate which is mounted on auger shaft. It fills the desired amount of powder into the bottle through auger, where rotation time is previously determined. Duly filled bottles go upward on to the sealing station with the help of SS conveyor belt.

  • Powder Preparation: Powder is loaded into the hopper and agitated for consistency.

 

  • Vial Feeding: Empty vials are fed onto a conveyor and positioned under the rotating powder wheel.

 

  • Filling: As the wheel rotates, vacuum draws powder into each port. The filled ports align with vials, and powder is discharged by releasing vacuum and pushing via pistons.

 

  • Stoppering: Rubber stoppers are automatically placed and pressed into the vials.

 

  • Output: Filled and stoppered vials exit for further processing (e.g., capping).

Technical Specification of Single Wheel Dry Syrup Powder Filling Machine

Model

AI-SPFM

Filling Range

50mg. To 1.5 gms. In Single Dose, 1.5 gms. To 6 gms. In Double, Triple and Four Dose system

Accuracy

± 1% depending upon consistency and uniformity of bulk density of Injectable Powder under controlled level of humidity (below 28% RH)

Humidity

Below 28% Rh required on machine to be arrange by customer

Electrical

415VAC 3Phase and 220 VAC Single Phase Power Supply (50 Hz) with A.C. Drive

Power

0. 5 H.P., 230 Volts, 1 Phase

Compressed Air

Max. 2 Kg/Cm2 Oil Free

Vacuum

25″ Hg. @ 300 LPM displacement

Conveyor Height

815-940 mm

Overall Dimensions

2800 mm (L) x 840 mm (W) x 1675 mm, Model AHPF-120

Production Output

40 fills/ min. for Single Dose, 20 fills/ min. for Double Dose, 12 fills/ min. for Triple Dose, 10 fills/ min. for Four Dose

Net Weight

250 Kgs.

Gross Weight

310 Kgs.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Types of Powder Filling Machine

Applications of Powder Filling Machine

Benefits of Automatic Single Wheel Dry Syrup Powder Filling Machine

High Filling Accuracy and Consistency

Increased Production Efficiency

Hygienic and GMP-Compliant Construction

Reduced Product Wastage and Cost Savings

Low Maintenance and Long Service Life

Suitable for Sensitive Dry Syrup Powders

Key Features of Automatic Single Wheel Dry Syrup Powder Filling Machine

  • Powder Handling: Sterilized powder is stored in a hopper with mechanical agitators to maintain uniform bulk density. The wheel’s ports suck in powder using vacuum, with piston lengths adjustable for different fill sizes.

 

  • Sterility: All contact parts are made from Stainless Steel 316L or FDA-approved materials. Optional inbuilt laminar airflow for Class 100 sterile filling.

 

  • Automation: Servo-driven wheel rotation and vial transport for precision; options for sampling, rejection systems, and integration with cap sealing or labeling machines.

 

  • Minimal Waste: Negligible spillage between hopper and wheel; easy-to-autoclave parts for cleaning.

FAQ for Automatic Single Wheel Dry Syrup Powder Filling Machine

The machine typically delivers an output of up to 3,000 bottles per hour. Actual speed depends on factors such as powder fill volume, powder characteristics, bottle diameter, and neck size.

It is widely used in pharmaceutical, cosmetic, veterinary, herbal, and food industries for filling dry syrup powders, nutritional powders, and similar free-flowing or semi-free-flowing products into bottles.

The machine operates on a vacuum and air pressure-based powder wheel system. Powder is drawn into rotating funnels and released into bottles. A unique bottle lifting and neck holding mechanism ensures precise filling and prevents powder from spilling onto the bottle shoulder.

It is suitable for round glass, plastic, PET, HDPE, and LDPE bottles. The machine accommodates a range of bottle diameters and neck sizes, with easy adjustments for different container formats.

All product-contact parts are made from SS 316 stainless steel and food-grade HDPE funnels for hygiene and corrosion resistance. The main structure is built from SS 304 stainless steel with a matt finish, ensuring durability and full compliance with cGMP standards.

Yes. The distinctive bottle lifting and neck holding system securely positions each bottle during filling, significantly reducing powder spillage on the bottle shoulder and minimizing product wastage.

Yes. Contact parts and funnels are designed for quick removal and cleaning. The compact, enclosed stainless-steel body supports easy sanitation, helping maintain sterility and reducing downtime between batches.

Yes. While the single-wheel model focuses on high-precision powder filling, it can be linked with capping, sealing, or labeling machines to create a complete packaging line. A monoblock (filling + capping) version is also available for more compact operations.

Adinath’s machine combines robust stainless-steel construction, proven vacuum-air technology, high accuracy, and GMP compliance. It offers reliable performance for medium-to-high volume production, long service life, and consistent results trusted by pharmaceutical and related industries worldwide.

Countries We Export to

United States | Canada | Mexico | Brazil | Argentina | Chile | Colombia | Peru | Germany | United Kingdom | France | Italy | Spain | Netherlands | Belgium | Switzerland | Sweden | Austria | Denmark | Norway | Poland | Finland | Czech Republic | Hungary | Portugal | Ireland | Greece | Slovakia | Romania | Bulgaria | China | Japan | India | South Korea | Indonesia | Vietnam | Thailand | Malaysia | Philippines | Singapore | Bangladesh | Pakistan | Saudi Arabia | United Arab Emirates | Israel | Turkey | Iran | Qatar | Kuwait | South Africa | Nigeria | Egypt | Algeria | Morocco | Kenya | Ghana | Tunisia | Australia | New Zealand | Russia | Ukraine | Belarus | Kazakhstan | Taiwan | Hong Kong | South Sudan | Uzbekistan | Oman | Jordan | Bahrain | Sri Lanka | Myanmar | Lebanon | Mongolia | Ethiopia | Libya | Angola | Zambia | Zimbabwe | Mozambique | Ivory Coast | Senegal | Uganda | Tanzania | Botswana | Ecuador | Venezuela | Bolivia | Paraguay | Uruguay | Trinidad and Tobago | Panama | Guatemala | Costa Rica | Honduras | El Salvador | Nicaragua | Dominican Republic | Haiti | Cuba

Partner with Industry Experts

Connect with our engineering team to discuss your specific production requirements. We provide customized, cGMP-compliant machinery solutions designed to optimize your manufacturing facility and maximize output.

Countries We Export to

Algeria | Angola | Argentina | Australia | Austria | Bahrain | Bangladesh | Belarus | Belgium | Bolivia | Botswana | Brazil | Bulgaria | Canada | Chile | China | Colombia | Costa Rica | Cuba | Czech Republic | Denmark | Dominican Republic | Ecuador | Egypt | El Salvador | Ethiopia | Finland | France | Germany | Ghana | Greece | Guatemala | Haiti | Honduras | Hong Kong | Hungary | India | Indonesia | Iran | Ireland | Israel | Italy | Ivory Coast | Japan | Jordan | Kazakhstan | Kenya | Kuwait | Lebanon | Libya | Malaysia | Mexico | Mongolia | Morocco | Mozambique | Myanmar | Netherlands | New Zealand | Nicaragua | Nigeria | Norway | Oman | Pakistan | Panama | Paraguay | Peru | Philippines | Poland | Portugal | Qatar | Romania | Russia | Saudi Arabia | Senegal | Slovakia | Singapore | South Africa | South Korea | South Sudan | Spain | Sri Lanka | Sweden | Switzerland | Taiwan | Tanzania | Thailand | Trinidad and Tobago | Tunisia | Turkey | Uganda | Ukraine | United Arab Emirates | United Kingdom | United States | Uruguay | Uzbekistan | Venezuela | Vietnam | Zambia | Zimbabwe

Partner with Industry Experts

Connect with our engineering team to discuss your specific production requirements. We provide customized, cGMP-compliant machinery solutions designed to optimize your manufacturing facility and maximize output.

Adinath International manufactures high-precision pharmaceutical packaging machinery and production plants, providing reliable, hygienic, and efficient solutions for global pharmaceutical industries.

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