Automatic Jar Filling Machine

Description

The Automatic Jar Filling Machine represents a state-of-the-art, adaptable packaging solution designed to deliver precise and efficient filling of powders, granules, pastes, creams, gels, and viscous liquids into jars and containers. As a reliable monoblock filling system, it has become the preferred choice for manufacturers in the pharmaceutical, nutraceutical, cosmetic, food, and chemical industries. Whether you are packaging dietary supplements, skincare creams, food pastes, or industrial chemicals, this advanced jar filling machine ensures consistent results that meet the highest quality and regulatory standards.

The automatic jar filling machine serves a broad range of sectors where precision and hygiene are non-negotiable:

 

  • Pharmaceutical & Nutraceutical: Accurate filling of powders, granules, and viscous syrups into jars for medications and supplements.

 

  • Cosmetic: Gentle and precise handling of creams, gels, and lotions for skincare and beauty products.

 

  • Food & Beverage: Reliable packaging of pastes, sauces, spices, and other food-grade materials.

 

  • Chemical: Safe and efficient filling of industrial powders and viscous liquids.

 

Its adaptability to different jar sizes, shapes, and materials makes it an invaluable asset for both contract manufacturers and in-house production facilities.

With deep industry experience and engineering expertise, we design and manufacture jar filling machines that leading companies trust. Our commitment to authoritativeness is reflected in strict adherence to cGMP, FDA, and international quality standards. Every machine undergoes rigorous testing to guarantee long-term reliability, minimal downtime, and consistent performance under demanding production conditions. We prioritize trustworthiness by offering robust after-sales support, operator training, and customization options tailored to your specific product characteristics and throughput requirements. Our track record of successful installations across diverse industries demonstrates our ability to deliver solutions that not only meet but exceed customer expectations.

In an era of increasing regulatory scrutiny and consumer demand for quality, investing in a high-performance automatic jar filling machine future-proofs your packaging line. It reduces manual labor, lowers operational costs, ensures product consistency, and helps maintain brand reputation through superior packaging quality. Whether you are scaling up production or seeking to upgrade from manual or semi-automatic systems, our jar filling solutions provide the perfect combination of speed, accuracy, and versatility. Contact our technical team today for personalized recommendations, detailed specifications, and a demonstration of how our Automatic Jar Filling Machine can transform your packaging process. Experience the difference that expert engineering and proven reliability can make in your production efficiency and product excellence.

Working Principle of Automatic Jar Filling Machine

The incoming dry jars are fed on Stainless Steel slat conveyor by hand. Jars move further at the required speed of the correct placement below filling unit.

 

The filling unit consists of filling head, syringes & nozzles uses for filling. Syringes are made of Stainless Steel 316 construction. Jar Stopper is provided which holds the bottle during filling operation. A sensor is provided for ”No Bottle-No Filling” operation. Syringes are mounted on eccentric block and driving through bottom main gear box. Volume can be increased & decreased by adjusting stroke length of piston. Syringes are having non return valve for sucking & delivering situation to avoid volume variation. Liquid reaches to filling nozzles through silicon transparent pipe. Nozzles are having up & down movement with help of cam mechanism and it go down when starwheel hold the bottle and starts filling when it starts to move up. After completion of filling operation, bottles collected on outfeed collection tray.

Technical Specification of Automatic Jar Filling Machine

Model No.AI-BFM 4AI-BFM 8AI-BFM 12
Bottle DiameterUp to 90 mm*Up to 90 mm*Up to 90 mm*
Filling Range10 ml to 1000 ml with help of suitable change parts / Syringe10 ml to 1000 ml with help of suitable change parts / Syringe10 ml to 1000 ml with help of suitable change parts / Syringe
Accuracy+/- 1% Depending on Liquid with Single Dose+/- 1% Depending on Liquid with Single Dose+/- 1% Depending on Liquid with Single Dose
Electrical440 Volts, 3 Phase Power Supply (50 Hz)440 Volts, 3 Phase Power Supply (50 Hz)440 Volts, 3 Phase Power Supply (50 Hz)
Power2 H.P.3 H.P.5 H.P.
Production OutputUp to 60 Bottles per minuteUp to 120 Bottles per minuteUp to 180 Bottles per minute
Syringe Filling Range10ml to 50ml,50ml to 100ml, 100ml to 250ml and 250ml to 500ml10ml to 50ml,50ml to 100ml, 100ml to 250ml and 250ml to 500ml10ml to 50ml,50ml to 100ml, 100ml to 250ml and 250ml to 500ml
Conveyor Height850 to 950 mm850 to 950 mm850 to 950 mm
Overall Dimensions1500 mm (L) x 90 mm (W) x 1550 mm(H)2000 mm (L) x 900 mm (W) x 1550 mm(H)2800 mm (L) x 950 mm (W) x 1550 mm(H)
Net Weight350 kgs. approx.500 kgs. approx.700 kgs. approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Types of Liquid Filling Machine

Applications of Jar Filling Machine

Advantages of Jar Filling Machine

High production capacity

Reduces labor cost and human error

cGMP compliant design

Low maintenance and easy to operate

Excellent return on investment

Key Features of Automatic Jar Filling Machine

  • Multi-Head Filling System (2 to 8 heads depending on model) for higher output

 

  • High filling accuracy of ±1% to ±2%

 

  • Suitable for wide range of jar sizes (from 50 ml to 1000 ml or more)

 

  • SS316L contact parts for product safety and easy cleaning

 

  • “No Jar – No Filling” system to prevent wastage

 

  • Variable speed control with AC frequency drive

 

  • Integrated conveyor with indexing mechanism for smooth operation

 

  • Easy and quick changeover of change parts

 

  • Optional: Dust collection system (for powder), diving nozzles (for foamy liquids), and PLC with HMI

FAQ for Automatic Jar Filling Machine

It delivers high filling accuracy of ±1% depending on the liquid and single-dose volume. The machine uses precision SS316 piston pumps with non-return valves, ensuring consistent and repeatable filling.

The Automatic Jar Filling Machine is suitable for a wide range of products including:

  • Pharmaceutical liquids and syrups
  • Cosmetic creams, lotions, and gels
  • Nutraceutical and ayurvedic liquids
  • Food products (honey, sauces, pickles, etc.)
  • Chemical and agrochemical liquids

It handles both free-flowing and viscous liquids effectively.

Key features include:

  • “No Jar – No Filling” system
  • All contact parts made of SS316 and frame in SS304
  • Piston pump filling technology
  • Variable speed control
  • Easy-to-clean design with no cross-contamination
  • Diving nozzles option for foamy liquids
  • Compact design and quick changeover

Yes. The machine is cGMP compliant and suitable for pharmaceutical production. It can be customized with servo-driven filling, PLC with HMI, diving nozzles, nitrogen flushing, and integration with capping and labeling machines. IQ/OQ documentation and different models are available as per customer requirements.

Countries We Export to

United States | Canada | Mexico | Brazil | Argentina | Chile | Colombia | Peru | Germany | United Kingdom | France | Italy | Spain | Netherlands | Belgium | Switzerland | Sweden | Austria | Denmark | Norway | Poland | Finland | Czech Republic | Hungary | Portugal | Ireland | Greece | Slovakia | Romania | Bulgaria | China | Japan | India | South Korea | Indonesia | Vietnam | Thailand | Malaysia | Philippines | Singapore | Bangladesh | Pakistan | Saudi Arabia | United Arab Emirates | Israel | Turkey | Iran | Qatar | Kuwait | South Africa | Nigeria | Egypt | Algeria | Morocco | Kenya | Ghana | Tunisia | Australia | New Zealand | Russia | Ukraine | Belarus | Kazakhstan | Taiwan | Hong Kong | South Sudan | Uzbekistan | Oman | Jordan | Bahrain | Sri Lanka | Myanmar | Lebanon | Mongolia | Ethiopia | Libya | Angola | Zambia | Zimbabwe | Mozambique | Ivory Coast | Senegal | Uganda | Tanzania | Botswana | Ecuador | Venezuela | Bolivia | Paraguay | Uruguay | Trinidad and Tobago | Panama | Guatemala | Costa Rica | Honduras | El Salvador | Nicaragua | Dominican Republic | Haiti | Cuba

Partner with Industry Experts

Connect with our engineering team to discuss your specific production requirements. We provide customized, cGMP-compliant machinery solutions designed to optimize your manufacturing facility and maximize output.

Countries We Export to

Algeria | Angola | Argentina | Australia | Austria | Bahrain | Bangladesh | Belarus | Belgium | Bolivia | Botswana | Brazil | Bulgaria | Canada | Chile | China | Colombia | Costa Rica | Cuba | Czech Republic | Denmark | Dominican Republic | Ecuador | Egypt | El Salvador | Ethiopia | Finland | France | Germany | Ghana | Greece | Guatemala | Haiti | Honduras | Hong Kong | Hungary | India | Indonesia | Iran | Ireland | Israel | Italy | Ivory Coast | Japan | Jordan | Kazakhstan | Kenya | Kuwait | Lebanon | Libya | Malaysia | Mexico | Mongolia | Morocco | Mozambique | Myanmar | Netherlands | New Zealand | Nicaragua | Nigeria | Norway | Oman | Pakistan | Panama | Paraguay | Peru | Philippines | Poland | Portugal | Qatar | Romania | Russia | Saudi Arabia | Senegal | Slovakia | Singapore | South Africa | South Korea | South Sudan | Spain | Sri Lanka | Sweden | Switzerland | Taiwan | Tanzania | Thailand | Trinidad and Tobago | Tunisia | Turkey | Uganda | Ukraine | United Arab Emirates | United Kingdom | United States | Uruguay | Uzbekistan | Venezuela | Vietnam | Zambia | Zimbabwe

Partner with Industry Experts

Connect with our engineering team to discuss your specific production requirements. We provide customized, cGMP-compliant machinery solutions designed to optimize your manufacturing facility and maximize output.

Adinath International manufactures high-precision pharmaceutical packaging machinery and production plants, providing reliable, hygienic, and efficient solutions for global pharmaceutical industries.

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