Automatic Jar Filling Machine

Description

A high-performance, adaptable packaging solution, the Automatic Jar Filling Machine is made to precisely and effectively fill a variety of goods into jars and containers. The pharmaceutical, nutraceutical, cosmetic, food, and chemical industries frequently employ this monoblock filling method to fill powders, granules, pastes, creams, gels, and viscous liquids.

Our Automatic Jar Filling Machine guarantees constant fill weights, little waste, and high production output while upholding stringent hygiene and quality requirements thanks to its cutting-edge technology and precision dosing systems.

Salient Features of Automatic Jar Filling Machine

Compact & elegant design.
Suitable to fill 10ml to 2000ml.
Piston pump filling with accuracy of ±1%.
No cross contamination.

All Contact Parts Made from S.S 316 & framework by S.S. 304.
A.C. Variable Drive for speed adjustment.
“No Bottle – No Filling” system.
Easy to operate.

Working Principle of Automatic Jar Filling Machine

The incoming dry jars are fed on Stainless Steel slat conveyor by hand. Jars move further at the required speed of the correct placement below filling unit.

The filling unit consists of filling head, syringes & nozzles uses for filling. Syringes are made of Stainless Steel 316 construction. Jar Stopper is provided which holds the bottle during filling operation. A sensor is provided for ”No Bottle-No Filling” operation. Syringes are mounted on eccentric block and driving through bottom main gear box. Volume can be increased & decreased by adjusting stroke length of piston. Syringes are having non return valve for sucking & delivering situation to avoid volume variation. Liquid reaches to filling nozzles through silicon transparent pipe. Nozzles are having up & down movement with help of cam mechanism and it go down when starwheel hold the bottle and starts filling when it starts to move up. After completion of filling operation, bottles collected on outfeed collection tray.

Technical Specification of Automatic Jar Filling Machine

Model No.	AI-BFM 4	AI-BFM 8	AI-BFM 12
Bottle Diameter	Up to 90 mm*	Up to 90 mm*	Up to 90 mm*
Filling Range	10 ml to 1000 ml with help of suitable change parts / Syringe	10 ml to 1000 ml with help of suitable change parts / Syringe	10 ml to 1000 ml with help of suitable change parts / Syringe
Accuracy	+/- 1% Depending on Liquid with Single Dose	+/- 1% Depending on Liquid with Single Dose	+/- 1% Depending on Liquid with Single Dose
Electrical	440 Volts, 3 Phase Power Supply (50 Hz)	440 Volts, 3 Phase Power Supply (50 Hz)	440 Volts, 3 Phase Power Supply (50 Hz)
Power	2 H.P.	3 H.P.	5 H.P.
Production Output	Up to 60 Bottles per minute	Up to 120 Bottles per minute	Up to 180 Bottles per minute
Syringe Filling Range	10ml to 50ml,50ml to 100ml, 100ml to 250ml and 250ml to 500ml	10ml to 50ml,50ml to 100ml, 100ml to 250ml and 250ml to 500ml	10ml to 50ml,50ml to 100ml, 100ml to 250ml and 250ml to 500ml
Conveyor Height	850 to 950 mm	850 to 950 mm	850 to 950 mm
Overall Dimensions	1500 mm (L) x 90 mm (W) x 1550 mm(H)	2000 mm (L) x 900 mm (W) x 1550 mm(H)	2800 mm (L) x 950 mm (W) x 1550 mm(H)
Net Weight	350 kgs. approx.	500 kgs. approx.	700 kgs. approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Types of Liquid Filling Machine

Automatic Bottle Filling Machine

Digital Liquid Filling Machine

Semi Automatic Liquid Filling Machine

Automatic Eye Drop Filling Machine

Motion Liquid Filling Machine

Monoblock Liquid Filling & Capping Machine

Aseptic Liquid Filling Machine

Servo Driven Liquid Filling Machine

Applications of Jar Filling Machine

Pharmaceutical Industry
Chemical Industry
Biotech Industry
Herbal Industry
Nutraceutical Industry
Ayurvedic Industry
Cosmetic Industry
Food Industry

Advantages of Jar Filling Machine

High production capacity

Reduces labor cost and human error

cGMP compliant design

Low maintenance and easy to operate

Excellent return on investment

Key Features of Automatic Jar Filling Machine

Multi-Head Filling System (2 to 8 heads depending on model) for higher output

High filling accuracy of ±1% to ±2%

Suitable for wide range of jar sizes (from 50 ml to 1000 ml or more)

SS316L contact parts for product safety and easy cleaning

“No Jar – No Filling” system to prevent wastage

Variable speed control with AC frequency drive

Integrated conveyor with indexing mechanism for smooth operation

Easy and quick changeover of change parts

Optional: Dust collection system (for powder), diving nozzles (for foamy liquids), and PLC with HMI

FAQ for Automatic Jar Filling Machine

What is an Automatic Jar Filling Machine?

An Automatic Jar Filling Machine is a high-performance monoblock liquid filling system designed to accurately fill jars and containers with liquids, semi-liquids, viscous products, creams, gels, and pastes. It is widely used in pharmaceutical, cosmetic, nutraceutical, food, and chemical industries for efficient and hygienic filling operations.

What is the filling accuracy of the Automatic Jar Filling Machine?

It delivers high filling accuracy of ±1% depending on the liquid and single-dose volume. The machine uses precision SS316 piston pumps with non-return valves, ensuring consistent and repeatable filling.

What types of products can be filled using this machine?

The Automatic Jar Filling Machine is suitable for a wide range of products including:

Pharmaceutical liquids and syrups
Cosmetic creams, lotions, and gels
Nutraceutical and ayurvedic liquids
Food products (honey, sauces, pickles, etc.)
Chemical and agrochemical liquids

It handles both free-flowing and viscous liquids effectively.

What are the key features of the Automatic Jar Filling Machine?

Key features include:

“No Jar – No Filling” system
All contact parts made of SS316 and frame in SS304
Piston pump filling technology
Variable speed control
Easy-to-clean design with no cross-contamination
Diving nozzles option for foamy liquids
Compact design and quick changeover

Is the machine cGMP compliant and customizable?

Yes. The machine is cGMP compliant and suitable for pharmaceutical production. It can be customized with servo-driven filling, PLC with HMI, diving nozzles, nitrogen flushing, and integration with capping and labeling machines. IQ/OQ documentation and different models are available as per customer requirements.

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