Dry Syrup Powder Filling Machine

Sterilized bottles are fed via an infeed turntable and conveyor. Sensors detect each bottle and activate the filling system (auger or vacuum-pressure rotary mechanism). Powder is precisely metered from the hopper and dispensed into the bottle. A vibratory funnel assists with semi-free-flowing powders. Filled bottles then move to the capping/sealing station and exit via the outfeed system.

The machine is available in models such as AI-DPM 12 (up to 80 bottles per minute) and AI-DPM 16 (up to 120 bottles per minute). Higher-output configurations can reach 120–150 bottles per minute depending on fill volume, powder characteristics, and bottle size.

It typically fills 5 g to 70 g per bottle in a single dose (adjustable with change parts; some models support up to 200 g). Filling accuracy is ±2%, depending on the powder type and when operated under controlled humidity below 28% RH.

The machine handles free-flowing and non-free-flowing (or semi-free-flowing) dry powders commonly used in oral suspensions. It accommodates glass, PET, HDPE, or PP bottles up to 85 mm in diameter and 200 mm in height, with quick changeovers for different sizes.

All product-contact parts are made of SS 316/316L stainless steel for hygiene and easy sterilization. The machine frame is constructed from SS 304. It is fully designed to cGMP standards and supports compliance with FDA, WHO-GMP, and other international regulatory guidelines.

Key safety features include “No Bottle – No Fill” interlocks, automatic stop on low air pressure or low vacuum, dust-free designs with neck holders to prevent spillage, toughened glass safety enclosure, and automatic machine start/stop when bottles are absent on the infeed conveyor.

Yes. It features tool-less adjustments for doctor and wiper blades, easy-removal contact parts, and change parts for different fill volumes and bottle sizes. This enables quick changeovers while maintaining high accuracy across various powders and containers.

Dry syrup powders are moisture-sensitive. The machine requires controlled humidity below 28–30% RH (to be arranged by the customer) to maintain consistent bulk density, ensure ±2% filling accuracy, and prevent powder bridging or degradation.

All product-contact parts are designed for easy removal, allowing thorough cleaning, autoclaving, or sterilization. The stainless-steel construction and accessible design minimize downtime. Regular lubrication of moving parts and adherence to the manufacturer’s maintenance schedule further ensure long-term reliability.