Automatic Oral Liquid Filler

Description

Automatic Oral Liquid Filler The most popular sort of filling machine for filling liquid in various types of packaging is a machine or bottle filler. Aqueous solutions, foamy liquids, and semi-viscous solutions can all be filled using our selection of filling machines. PET, plastic, glass, aluminium, stainless steel, copper, and other containers can all be filled using bottle liquid filler. Adinath oral filling machines can be used to fill bottles, jars, containers, and other solid packing types. The foundation construction, stainless steel slat conveyor belt, piston pump, and filling needles make up the fundamental unit.

Oral liquids—from liquid suspension to cough syrup—are emerging as essential components of a healthy lifestyle. As a result, they are produced and processed on a massive scale. The most challenging aspect of oral liquids, though, is precisely filling them into containers that differ depending on the type of liquid solution. To put a stop to these complexities, an Oral Liquid Filling Machine was created.

With its cutting-edge technology, this equipment may help you increase the level of filling accuracy, productivity, and efficiency. It is better suited to the quickly evolving industrial needs because of the high degree of automation. The best machine to find is an Oral Liquid Filling Machine, which has an easy-to-use mechanism, a straightforward structure, and easy handling.

Process: Bottles are placed on a conveyor (manually or via an automated infeed system) and move under filling nozzles. Sensors detect the presence of bottles, and the machine dispenses the pre-set volume of liquid using the chosen filling technology. After filling, bottles proceed to capping, labeling, or packaging stations.

Adjustability: Operators can adjust fill volume, speed, nozzle height, and gating cylinders via a control panel to accommodate different bottle sizes and liquid types.

No Bottle No Fill: Prevents liquid dispensing if no container is detected, reducing waste.

Salient Features of Automatic Oral Liquid Filler

“No Bottle – No Fill” system
All contact parts made of SS316 material with easy removal system for Autoclaving/Sterilization/Cleaning.
Machine construction in SS 304 material.
Diving Nozzle for Foam free filling.
Very High Fill Accuracy.

Automatic In-feed and Exit of Bottles.
Minimum Change Over time.
Unique Free Spinning Bottle Separator- No pneumatic operation.
Built-in A.C. Variable Frequency Drive System.

Working Principle of Automatic Oral Liquid Filler

Bottles are feed on to in-built Infeed turn table, from where it delivered to SS conveyor belt. Conveyor belt transport bottles to filling station. Filling station has Pneumatic bottle stopper for exact bottle neck centering of bottles during filling operation. Nozzle goes upwards slowly from the bottom level of bottle towards neck during filling to minimize forming adjustable nozzle is reciprocating according to filling dose. The dosing block with a hexagonal bolt, this means different fill size can be set easily within minimum use of time. After liquid filling bottles are delivered to capping/labeling machine conveyor for further operations.

Technical Specification of Automatic Oral Liquid Filler

Model No.	AI-BFM 4	AI-BFM 8	AI-BFM 12
Bottle Diameter	Up to 90 mm*	Up to 90 mm*	Up to 90 mm*
Filling Range	10 ml to 1000 ml with help of suitable change parts / Syringe	10 ml to 1000 ml with help of suitable change parts / Syringe	10 ml to 1000 ml with help of suitable change parts / Syringe
Accuracy	+/- 1% Depending on Liquid with Single Dose	+/- 1% Depending on Liquid with Single Dose	+/- 1% Depending on Liquid with Single Dose
Electrical	440 Volts, 3 Phase Power Supply (50 Hz)	440 Volts, 3 Phase Power Supply (50 Hz)	440 Volts, 3 Phase Power Supply (50 Hz)
Power	2 H.P.	3 H.P.	5 H.P.
Production Output	Up to 60 Bottles per minute	Up to 120 Bottles per minute	Up to 180 Bottles per minute
Syringe Filling Range	10ml to 50ml,50ml to 100ml, 100ml to 250ml and 250ml to 500ml	10ml to 50ml,50ml to 100ml, 100ml to 250ml and 250ml to 500ml	10ml to 50ml,50ml to 100ml, 100ml to 250ml and 250ml to 500ml
Conveyor Height	850 to 950 mm	850 to 950 mm	850 to 950 mm
Overall Dimensions	1500 mm (L) x 90 mm (W) x 1550 mm(H)	2000 mm (L) x 900 mm (W) x 1550 mm(H)	2800 mm (L) x 950 mm (W) x 1550 mm(H)
Net Weight	350 kgs. approx.	500 kgs. approx.	700 kgs. approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Types of Liquid Filling Machine

Automatic Bottle Filling Machine

Digital Liquid Filling Machine

Semi Automatic Liquid Filling Machine

Automatic Eye Drop Filling Machine

Motion Liquid Filling Machine

Monoblock Liquid Filling & Capping Machine

Aseptic Liquid Filling Machine

Servo Driven Liquid Filling Machine

Applications of Automatic Oral Liquid Filler

Pharmaceutical Industry
Herbal Industry
Nutraceutical Industry
Ayurvedic Industry
Food Industry
Biotech Industry
Chemical Industry
Cosmetic Industry

Advantages of Automatic Oral Liquid Filler

Increased Productivity: High-speed filling (up to 120+ bottles per minute) allows companies to meet large orders efficiently.

Accuracy and Consistency: Ensures precise fill volumes, reducing product waste and ensuring customer satisfaction.

Hygiene and Safety: Stainless steel construction and contamination-free designs meet strict industry standards.

Flexibility: Adjustable settings and modular designs accommodate various products and container types.

Cost Savings: Automation reduces labor costs and minimizes overfilling, improving ROI.

Key Features of Automatic Oral Liquid Filler

Automation:
- Fully automated systems guide, organize, fill, and release bottles without constant human intervention, often integrated into complete packaging lines with capping, labeling, and conveyor systems.
- Equipped with sensors and controls (e.g., “No Bottle No Fill” systems) to detect empty containers and dispense precise amounts, stopping operation if no container is present to prevent waste.

Filling Technologies:
- Volumetric Filling: Uses pistons, pumps, or flowmeters to dispense a precise volume of liquid, ideal for consistent dosing across various viscosities.
- Vacuum-Level Filling: Draws liquid into containers under vacuum conditions to achieve consistent fill heights, particularly suited for thin liquids like beverages or solvents in clear bottles.
- Gravity Filling: Utilizes gravity to fill free-flowing liquids, often with adjustable nozzles and float valves to control flow and prevent overflow.
- Peristaltic Pump Filling: Ensures hygienic filling as liquid only contacts the tubing, ideal for pharmaceuticals or cosmetics to prevent cross-contamination.

Precision and Accuracy:
- Offers high filling accuracy, typically ±0.2% to ±1%, ensuring consistent product volumes and minimizing waste.
- Digital control panels or PLC systems, like OMRON PLC, allow precise adjustments for fill volume, speed, and container size.

Versatility:
- Handles a wide range of liquid viscosities, from thin liquids (e.g., water, juices, solvents) to viscous products (e.g., creams, sauces, syrups) and even liquids with particulates.
- Accommodates various container types (glass, plastic, bottles, jars) and sizes, typically ranging from 5ml to 10 liters, with adjustable settings for quick changeovers.

Construction and Hygiene:
- Built with food-grade stainless steel or HDPE for corrosive environments, ensuring durability and compliance with hygiene standards.
- Contact parts are often autoclavable or made of sanitary materials like Teflon or Viton, ideal for pharmaceutical, food, or cosmetic applications.
- Features like drip-free nozzles and quick-disconnect fittings facilitate easy cleaning and reduce contamination risks.

Speed and Efficiency:
- Capable of filling up to 80–120 bottles per minute (4,800–7,200 per hour), depending on the model, liquid viscosity, and container size.
- Inline or rotary designs cater to different production scales, with rotary fillers achieving higher speeds (up to 300 bottles per minute).

Additional Features:
- Touchscreen displays for real-time monitoring of production metrics.
- Programmable settings for storing filling programs, enabling quick adjustments for different products or bottle sizes.
- Integration with conveyors, capping, and labeling systems for a seamless production line.
- vSafety features like emergency stop buttons and adjustable gating cylinders for precise container handling.

FAQ for Automatic Oral Liquid Filler

What is an Automatic Oral Liquid Filler and how does it work?

An Automatic Oral Liquid Filler is a high-precision volumetric filling machine designed for accurately filling oral liquids such as syrups, suspensions, cough syrups, and other pharmaceutical or nutraceutical liquids into bottles. Bottles move on a conveyor to the filling station where pneumatic stoppers center them. Diving nozzles descend into the bottles and rise gradually during filling to minimize foaming. Precision piston pumps or syringes dispense the exact volume, after which bottles proceed to capping or labeling.

What is the production capacity and filling accuracy of the machine?

The machine is available in multiple models:

AI-BFM 4: Up to 60 bottles/min
AI-BFM 8: Up to 120 bottles/min
AI-BFM 12: Up to 180 bottles/min

Filling range is 10 ml to 1000 ml (with suitable change parts). It offers excellent accuracy of ±1%, depending on the liquid viscosity.

What types of products and containers can it handle?

It is ideal for aqueous solutions, foamy liquids, semi-viscous liquids, syrups, suspensions, and other oral liquid formulations in the Pharmaceutical, Herbal, Ayurvedic, Nutraceutical, Food, and Cosmetic industries. The machine handles PET, HDPE, glass, and other bottles with diameters up to 90 mm and fill volumes from 10 ml to 1000 ml.

What are the key features of the Automatic Oral Liquid Filler?

“No Bottle – No Fill” system to prevent wastage.
All contact parts made of SS316 (easily removable for cleaning/sterilization); frame in SS304.
Diving nozzles for foam-free filling, variable AC frequency drive, automatic infeed/exit, and minimum changeover time.
Unique free-spinning bottle separator and adjustable dosing system.

What are the main advantages of using an Automatic Oral Liquid Filler?

High filling accuracy and consistency, reducing product waste.
Hygienic, cGMP-compliant design with easy cleaning and sterilization.
Increased productivity through high-speed automation and integration with capping/labeling lines.
Versatility for different bottle sizes and liquid viscosities with quick changeover.
Cost-effective operation with lower labor requirements and minimal downtime.

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