Bottle Filling Machine

Description

One of Ahmedabad’s top manufacturers of Bottle Filling Machine, Adinath International provides precisely developed filling solutions for a variety of industries, including chemicals, food, drinks, and pharmaceuticals. Our devices are made to guarantee precise dosage, clean operation, and durable performance. Our speciality is providing Automatic Bottle Filling Lines in world, which are constructed with cutting-edge technology for quick operations and less waste. These devices guarantee efficiency and uniformity in each batch, making them perfect for small, medium, and large-scale manufacturing facilities.

Our bottle filling machine is simple to use, energy-efficient, and made with premium parts to satisfy international requirements. Adinath International is the go-to option for businesses looking for dependable filling solutions because of its sturdy construction, intuitive design, and worldwide service support. Our high-speed glass bottle filling machine has a wide range of uses for different kinds and sizes of bottles. Our precision liquid filler is designed to satisfy your unique requirements in the beverage industry, breweries, and distilleries.

This high-speed bottle filling solution can improve your bottle filling process because it can easily manage frothy liquids. Reimagine your bottle filling processes and attain ideal fill levels in a variety of container types by getting in touch with us right now.

Setup: Containers are placed on a conveyor or fed automatically into the filling station.

Filling: The machine dispenses precise amounts of liquid soap using pistons, pumps, or gravity, with nozzles diving into containers to reduce foaming.

Capping/Sealing: Integrated or separate capping machines apply screw-on caps, pump caps, or flip-tops.

Labeling: Optional labeling systems apply branded labels with product information.

Quality Control: Sensors ensure accurate fills and proper container alignment, minimizing waste.

Salient Features of Bottle Filling Machine

“No Bottle – No Fill” system
All contact parts made of SS316 material with easy removal system for Autoclaving/Sterilization/Cleaning.
Machine construction in SS 304 material.
Diving Nozzle for Foam free filling.
Very High Fill Accuracy.

Automatic In-feed and Exit of Bottles.
Minimum Change Over time.
Unique Free Spinning Bottle Separator- No pneumatic operation.
Built-in A.C. Variable Frequency Drive System.

Working Principle of Bottle Filling Machine

Bottles are feed on to in-built Infeed turn table, from where it delivered to SS conveyor belt. Conveyor belt transport bottles to filling station. Filling station has Pneumatic bottle stopper for exact bottle neck centering of bottles during filling operation. Nozzle goes upwards slowly from the bottom level of bottle towards neck during filling to minimize forming adjustable nozzle is reciprocating according to filling dose. The dosing block with a hexagonal bolt, this means different fill size can be set easily within minimum use of time. After liquid filling bottles are delivered to capping/labeling machine conveyor for further operations.

Technical Specification of Bottle Filling Machine

Model No.	AI-BFM 4	AI-BFM 8	AI-BFM 12
Bottle Diameter	Up to 90 mm*	Up to 90 mm*	Up to 90 mm*
Filling Range	10 ml to 1000 ml with help of suitable change parts / Syringe	10 ml to 1000 ml with help of suitable change parts / Syringe	10 ml to 1000 ml with help of suitable change parts / Syringe
Accuracy	+/- 1% Depending on Liquid with Single Dose	+/- 1% Depending on Liquid with Single Dose	+/- 1% Depending on Liquid with Single Dose
Electrical	440 Volts, 3 Phase Power Supply (50 Hz)	440 Volts, 3 Phase Power Supply (50 Hz)	440 Volts, 3 Phase Power Supply (50 Hz)
Power	2 H.P.	3 H.P.	5 H.P.
Production Output	Up to 60 Bottles per minute	Up to 120 Bottles per minute	Up to 180 Bottles per minute
Syringe Filling Range	10ml to 50ml,50ml to 100ml, 100ml to 250ml and 250ml to 500ml	10ml to 50ml,50ml to 100ml, 100ml to 250ml and 250ml to 500ml	10ml to 50ml,50ml to 100ml, 100ml to 250ml and 250ml to 500ml
Conveyor Height	850 to 950 mm	850 to 950 mm	850 to 950 mm
Overall Dimensions	1500 mm (L) x 90 mm (W) x 1550 mm(H)	2000 mm (L) x 900 mm (W) x 1550 mm(H)	2800 mm (L) x 950 mm (W) x 1550 mm(H)
Net Weight	350 kgs. approx.	500 kgs. approx.	700 kgs. approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Types of Liquid Filling Machine

Automatic Bottle Filling Machine

Digital Liquid Filling Machine

Semi Automatic Liquid Filling Machine

Automatic Eye Drop Filling Machine

Motion Liquid Filling Machine

Monoblock Liquid Filling & Capping Machine

Aseptic Liquid Filling Machine

Servo Driven Liquid Filling Machine

Applications of Bottle Filling Machine

Pharmaceutical Industry
Herbal Industry
Nutraceutical Industry
Ayurvedic Industry
Cosmetic Industry
Biotech Industry
Chemicals Industry

Advantages of Bottle Filling Machine

Increased Productivity: Automates repetitive tasks, freeing operators for other duties and boosting output (e.g., up to 120 bottles/min).

Consistency and Quality: Ensures uniform fills, reducing errors and maintaining product standards.

Cost Efficiency: Reduces labor costs and product waste, with fast changeovers for multiple bottle types.

Scalability: Models range from tabletop semi-automatic to high-capacity rotary systems, suiting businesses from startups to large-scale operations.

Key Features of Bottle Filling Machine

Automation and Efficiency:
- Fully automated systems minimize manual labor by guiding, organizing, filling, and releasing bottles along a production line, often integrated with capping and labeling machines.
- Production rates vary from 20 to 120 bottles per minute (up to 7,200 bottles per hour), depending on the machine model and configuration. Some high-capacity models, like the Comac Master RS Glass/PET, can fill up to 90,000 bottles per hour.
- Touchscreen interfaces and programmable logic controllers (PLCs) allow for easy setup, real-time production monitoring (e.g., bottle count and fill rate), and storage of filling programs for quick changeovers.

Precision and Accuracy:
- Machines ensure consistent filling with accuracies as high as ±0.5% for volumetric filling, minimizing product waste and ensuring uniformity.
- Filling methods include:
  - Volumetric Filling: Uses pistons or pumps to dispense a precise volume (e.g., 5ml to 5 liters). Ideal for low to medium viscosity liquids like water, oils, or shampoos.
  - Vacuum-Level Filling: Fills to a specific level using a recirculation method, suitable for rigid containers like glass bottles.
  - Gravity Filling: Uses gravity for free-flowing liquids, often with adjustable trays for various bottle sizes (e.g., 300ml to 5L).
  - Weight-Based Filling: Employs digital scales for high-precision filling, ideal for high-value products or bulk quantities.

Versatility:
- Handles a wide range of liquids, from thin, free-flowing liquids (e.g., water, beverages) to viscous products (e.g., sauces, gels, creams) and even liquids with particulates.
- Accommodates various container types (glass, plastic, round, square) and sizes (from 2ml to 50L), with adjustable nozzles, trays, and filling heads to suit different bottle dimensions.

Hygienic Design:
- Constructed from stainless steel, anodized aluminum, or food-grade materials to ensure hygiene and corrosion resistance, especially for food, beverage, and pharmaceutical applications.
- Features like quick-disconnect fittings and easy-to-clean components (e.g., external hoses, sanitary pistons) prevent cross-contamination and simplify maintenance.
- Specialized features for beer bottling, such as oxygen pick-up devices, minimize oxidation to maintain product quality.

Advanced Technology:
- Equipped with sensors (e.g., photoelectric or fiber optic) to detect bottles, ensuring “no bottle, no fill” functionality to prevent spills.
- Some models include anti-drip nozzles, adjustable filling speeds, and variable frequency speed regulation for seamless operation.
- High-capacity machines may feature up to 120 filling valves and integrate with rinsers, cappers, or labelers in a monobloc configuration.

FAQ for Bottle Filling Machine

What is a Bottle Filling Machine?

The Automatic Bottle Filling Machine is a high-precision volumetric liquid filler designed for accurate and efficient filling of various liquids into bottles. It is suitable for pharmaceutical, cosmetic, herbal, nutraceutical, Ayurvedic, biotech, and chemical industries. The machine features a stainless steel conveyor, diving nozzles, and can be integrated with capping and labeling systems for a complete production line.

What bottle sizes and fill volumes can the machine handle?

The machine handles bottles with diameters up to 90 mm and filling ranges from 10 ml to 1000 ml (using suitable change parts/syringes). It is available in 4, 8, and 12 head models with production outputs of up to 60, 120, and 180 bottles per minute respectively.

How does the Bottle Filling Machine work?

Bottles are fed via an infeed turntable onto the SS conveyor belt. Pneumatic stoppers center the bottles under the filling station. Diving nozzles descend into the bottles and rise gradually during filling to minimize foaming. Precision piston pumps/syringes dispense the exact volume. It includes a “No Bottle – No Fill” system for zero wastage.

What are the key features of the Bottle Filling Machine?

Key features include “No Bottle – No Fill” system, all contact parts in SS316 (easily removable for sterilization), machine frame in SS304, diving nozzles for foam-free filling, very high fill accuracy (±1%), automatic infeed/exit, minimum changeover time, unique free-spinning bottle separator, and built-in AC variable frequency drive.

What industries and liquids is this machine suitable for?

It is ideal for Pharmaceutical, Herbal, Nutraceutical, Ayurvedic, Cosmetic, Biotech, and Chemicals industries. The machine efficiently handles aqueous solutions, viscous liquids, semi-viscous products, and foamy liquids in glass, PET, HDPE, and other containers.

Countries We Export to

Partner with Industry Experts

Connect with our engineering team to discuss your specific production requirements. We provide customized, cGMP-compliant machinery solutions designed to optimize your manufacturing facility and maximize output.

GET A QUOTE!