Adinath International is a reputable supplier of Digital Liquid Filling Machine that offers precise and advanced liquid filling solutions for many industries. For the pharmaceutical, food, beverage, cosmetics, and chemical sectors, the Automatic Digital (Electronic) Liquid Filling Machine is a precise filling device. It guarantees the least amount of waste while ensuring that you receive the precise filling. It is the ideal automated and reliable fill solution for any business because to the sophisticated digital controls combined with a contemporary servo-driven motor system.
Automatic Digital Liquid Filling Machine, Model AI-DF: Containers travelling on an SS Slat conveyor feed beneath the filling nozzles via a twin pneumatically driven stopper system that may be adjusted. In order to prevent liquid spills on the container, the reciprocating nozzles and the dual pneumatically controlled stopper system may perfectly align to center the container beneath the nozzles. The adjustable nozzle will reciprocate in accordance with the filling dose, moving higher from the bottle’s bottom level toward the neck to reduce foaming. One of the machine’s standard characteristics is the digital filling system configuration. Servo drives are used for filling, whereas AC motors with synchronised variable AC frequency drives are used for conveyor drives. Fill volume, conveyor speed, and fill time may all be easily adjusted with a PLC controller.
The AI-DF features an easy-to-use digital control panel enabling operators to view and adapt key parameters, including fill volume, conveyor speed, and fill timing. The machine also having optional safety features like overload protection, emergency-stop buttons, and protective guards, which contribute to safe and productive conditions.
To ensure precision filling operations, the Automatic Digital (Electronic) Liquid Filling Machine (AI-DF) works systematically:
Container Feeding: Bottles or containers are carried through a stainless steel slat conveyor system and aligned under the filling nozzles with a precision pneumatic stopper system.
Nozzle Placement: The adjustable nozzles go into the container and fill from the bottom up to reduce foaming and spillage.
Filling Process: A servo-motor-driven system provides precise volume control, while the AC motor with variable frequency drive allows filling speed setting adjustments.
After Filling: The filled containers are transferred to the next production stage, like capping or labelling for a streamlined process.
Model | AI-DLFM 2 | AI-DLFM 4 |
| Output | Up to 30 bottles per minute | Up to 50 bottles per minute |
Power Requirement | 3.5 H.P., 440V, 3-Phase, 50 Hz | 5.5 H.P., 440V, 3-Phase, 50 Hz |
| Filling Range | 10 ml – 1000 ml | 10 ml – 1000 ml |
Conveyor Height | 850 – 900 mm (adjustable) | 850 – 900 mm (adjustable) |
| Machine Dimensions | 1600 mm x 1110 mm x 1830 mm | 1600 mm x 1110 mm x 1830 mm |
No. of Filling Head | Two | Four |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
No Bottle – No Fill System: This feature stops the filling process whenever the bottle is not detected, thereby reducing liquid wastage.
Filling Speed Adjusting: Accurate fill speed adjustment according to the nature of the liquid.
Servo Control: Ensures the high precision and consistency of filling operations.
Variable Volume Gearing: Works with various types of bottles and liquids.
Current & Voltage Protection: Protection from Electrical Fluctuation and Short Circuit.
Rapid Setup: Decreases idle time and enables rapid shift between production requirements
Food Grade Tubing: All contact parts are made of food-grade silicone tubing & stainless steel 316 for safe/hygienic liquid filling.
No Drip or Last Drop: Designed with no-drip to avoid no-last-drop filling problems, making liquid efficient and reducing wastage.
Built-in Electrical Safety: It is equipped with safety measures that protect from overcurrent, voltage fluctuation, and short circuits.
25-Litre Holding Tank: It comes with a 25-litre holding tank, enabling continuous production so you won’t need to fill up as often.
The machine handles a filling range of 10 ml to 1000 ml. It is available in 2-head and 4-head models with outputs of up to 30 bottles per minute (2-head) and 50 bottles per minute (4-head), depending on fill volume and liquid characteristics.
Bottles move on a stainless steel slat conveyor and are positioned under the filling nozzles by a pneumatic stopper system. Diving nozzles descend into the containers and rise gradually during filling to prevent foaming. Servo motors deliver precise volumes, followed by transfer to the next stage (capping/labeling). It includes a “No Bottle – No Fill” system.
Key features include ±0.8% or 0.5 gram accuracy, no change parts required, individual volume control per syringe, diving nozzles, 25-liter holding tank, all contact parts in SS316 & food-grade silicon tubing, “No Bottle – No Fill” system, variable speed control, and built-in protection against voltage fluctuations and short circuits.
It is suitable for Pharmaceutical, Herbal, Nutraceutical, Ayurvedic, Cosmetic, Biotech, and Chemical industries. The machine efficiently handles aqueous solutions, viscous liquids, semi-viscous products, and foamy liquids in various container types.
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Connect with our engineering team to discuss your specific production requirements. We provide customized, cGMP-compliant machinery solutions designed to optimize your manufacturing facility and maximize output.
Adinath International manufactures high-precision vial powder filling machines and complete packaging lines, providing reliable, hygienic, and efficient solutions for global pharmaceutical industries.
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