Adinath International is a well-known and skilled producer and provider of superior Digital Liquid Filling Machine. For a variety of sectors, including pharmaceuticals, food and beverage, cosmetics, chemicals, and more, our Automatic Digital (Electronic) Liquid Filling Machine provides sophisticated, accurate, and dependable liquid filling solutions. These devices are the go-to option for companies looking for contemporary, automated filling systems because of their state-of-the-art design, which guarantees precise dosing, less waste, and reliable performance.
The Digital Liquid Filling Machine combines sophisticated digital controls with a modern servo-driven motor system. This powerful combination guarantees precise volumetric filling while significantly reducing product loss. Whether handling thin or viscous liquids, our machines maintain exceptional accuracy across every batch, helping manufacturers meet stringent quality standards and regulatory requirements.
Containers travel on a durable SS slat conveyor and are positioned accurately beneath the filling nozzles through a twin pneumatically driven stopper system. The reciprocating nozzles work in perfect synchronization with the dual pneumatic stopper mechanism to center each container precisely, preventing spills and ensuring clean operation. A standout feature is the adjustable nozzle system, which moves upward from the bottom of the bottle toward the neck during filling. This motion effectively reduces foaming and turbulence, especially important for sensitive or carbonated liquids. The machine uses servo drives for the filling mechanism and AC motors with variable frequency drives for conveyor movement, delivering smooth and synchronized performance.
The Digital Liquid Filling Machine features an intuitive digital control panel and PLC-based system. Operators can easily adjust and monitor critical parameters such as fill volume, conveyor speed, and fill timing in real time. This digital configuration enhances operational flexibility and repeatability, allowing quick changeovers between different products and container sizes.
Safety is a top priority in our design. The machine includes optional protective guards, emergency stop buttons, and overload protection systems. These features create a secure working environment while maintaining high productivity levels. All contact parts are made from high-grade stainless steel, ensuring easy cleaning, corrosion resistance, and full compliance with GMP and international hygiene standards.
Our Automatic Digital Liquid Filling Machines are ideal for pharmaceutical syrups, beverages, cosmetic lotions, chemical solutions, and many other liquid products. Key benefits include:
To ensure precision filling operations, the Automatic Digital (Electronic) Liquid Filling Machine (AI-DF) works systematically:
Container Feeding: Bottles or containers are carried through a stainless steel slat conveyor system and aligned under the filling nozzles with a precision pneumatic stopper system.
Nozzle Placement: The adjustable nozzles go into the container and fill from the bottom up to reduce foaming and spillage.
Filling Process: A servo-motor-driven system provides precise volume control, while the AC motor with variable frequency drive allows filling speed setting adjustments.
After Filling: The filled containers are transferred to the next production stage, like capping or labelling for a streamlined process.
Model | AI-DLFM 2 | AI-DLFM 4 |
| Output | Up to 30 bottles per minute | Up to 50 bottles per minute |
Power Requirement | 3.5 H.P., 440V, 3-Phase, 50 Hz | 5.5 H.P., 440V, 3-Phase, 50 Hz |
| Filling Range | 10 ml – 1000 ml | 10 ml – 1000 ml |
Conveyor Height | 850 – 900 mm (adjustable) | 850 – 900 mm (adjustable) |
| Machine Dimensions | 1600 mm x 1110 mm x 1830 mm | 1600 mm x 1110 mm x 1830 mm |
No. of Filling Head | Two | Four |
* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.
No Bottle – No Fill System: This feature stops the filling process whenever the bottle is not detected, thereby reducing liquid wastage.
Filling Speed Adjusting: Accurate fill speed adjustment according to the nature of the liquid.
Servo Control: Ensures the high precision and consistency of filling operations.
Variable Volume Gearing: Works with various types of bottles and liquids.
Current & Voltage Protection: Protection from Electrical Fluctuation and Short Circuit.
Rapid Setup: Decreases idle time and enables rapid shift between production requirements
Food Grade Tubing: All contact parts are made of food-grade silicone tubing & stainless steel 316 for safe/hygienic liquid filling.
No Drip or Last Drop: Designed with no-drip to avoid no-last-drop filling problems, making liquid efficient and reducing wastage.
Built-in Electrical Safety: It is equipped with safety measures that protect from overcurrent, voltage fluctuation, and short circuits.
25-Litre Holding Tank: It comes with a 25-litre holding tank, enabling continuous production so you won’t need to fill up as often.
The machine handles a filling range of 10 ml to 1000 ml. It is available in 2-head and 4-head models with outputs of up to 30 bottles per minute (2-head) and 50 bottles per minute (4-head), depending on fill volume and liquid characteristics.
Bottles move on a stainless steel slat conveyor and are positioned under the filling nozzles by a pneumatic stopper system. Diving nozzles descend into the containers and rise gradually during filling to prevent foaming. Servo motors deliver precise volumes, followed by transfer to the next stage (capping/labeling). It includes a “No Bottle – No Fill” system.
Key features include ±0.8% or 0.5 gram accuracy, no change parts required, individual volume control per syringe, diving nozzles, 25-liter holding tank, all contact parts in SS316 & food-grade silicon tubing, “No Bottle – No Fill” system, variable speed control, and built-in protection against voltage fluctuations and short circuits.
It is suitable for Pharmaceutical, Herbal, Nutraceutical, Ayurvedic, Cosmetic, Biotech, and Chemical industries. The machine efficiently handles aqueous solutions, viscous liquids, semi-viscous products, and foamy liquids in various container types.
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Connect with our engineering team to discuss your specific production requirements. We provide customized, cGMP-compliant machinery solutions designed to optimize your manufacturing facility and maximize output.
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Connect with our engineering team to discuss your specific production requirements. We provide customized, cGMP-compliant machinery solutions designed to optimize your manufacturing facility and maximize output.
Adinath International manufactures high-precision pharmaceutical packaging machinery and production plants, providing reliable, hygienic, and efficient solutions for global pharmaceutical industries.
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