Oral Liquid Filling Machine

Description

The Oral Liquid Filling Machine from Adinath International is made for liquid filling activities with accuracy, effectiveness, and versatility. This cutting-edge device, which can handle filling quantities ranging from 10 ml to 5000 ml in glass or PET bottles, has remarkable production speeds of up to 120 bottles per minute, serving a variety of industries. The machine’s sleek, matt-finished SS 304 body and cutting-edge features make it a dependable and effective packing solution, and its sturdy construction complies with GMP requirements, guaranteeing both durability and compliance with industry laws. High-quality oral liquids are produced and packaged using Adinath International’s oral liquid dosage equipment. We offer both semi-automated and automatic equipment as well as custom solutions for specific requirements.

The filling system is designed for smooth operation and includes a diving nozzle mechanism that precisely aligns with the bottle to reduce spills and foaming. The machine’s synchronised AC drives for the motor and conveyor assure reliable operation, and its self-lubricating UHMW-PE guide profile guarantees quiet and smooth product conveyance. This machine maximises output with minimal downtime thanks to features including a “No Bottle-No Filling” system, customisable filling volume, and quick changeover capability. Adinath’s Automatic Volumetric Liquid Filling Machine is excellent at providing accurate filling accuracy of ±1% on a single dose, whether working with water-like fluids or honey-viscosity products.

From the dependable pneumatic and electronic systems to the premium SS 316 contact parts, every part of this cutting-edge machine has been carefully chosen to guarantee trouble-free operation. The device combines state-of-the-art technology with intuitive controls, including safety features like interlock displays, overload protection, and built-in precautions against voltage fluctuations. This machine offers unparalleled versatility, ease of use, and superior performance, making it ideal for companies looking for reliable liquid filling solutions.

Process: Bottles are placed on a conveyor (manually or via an automated infeed system) and move under filling nozzles. Sensors detect the presence of bottles, and the machine dispenses the pre-set volume of liquid using the chosen filling technology. After filling, bottles proceed to capping, labeling, or packaging stations.

Adjustability: Operators can adjust fill volume, speed, nozzle height, and gating cylinders via a control panel to accommodate different bottle sizes and liquid types.

No Bottle No Fill: Prevents liquid dispensing if no container is detected, reducing waste.

Salient Features of Oral Liquid Filling Machine

“No Bottle – No Fill” system
All contact parts made of SS316 material with easy removal system for Autoclaving/Sterilization/Cleaning.
Machine construction in SS 304 material.
Diving Nozzle for Foam free filling.
Very High Fill Accuracy.

Automatic In-feed and Exit of Bottles.
Minimum Change Over time.
Unique Free Spinning Bottle Separator- No pneumatic operation.
Built-in A.C. Variable Frequency Drive System.

Working Principle of Oral Liquid Filling Machine

Bottles are feed on to in-built Infeed turn table, from where it delivered to SS conveyor belt. Conveyor belt transport bottles to filling station. Filling station has Pneumatic bottle stopper for exact bottle neck centering of bottles during filling operation. Nozzle goes upwards slowly from the bottom level of bottle towards neck during filling to minimize forming adjustable nozzle is reciprocating according to filling dose. The dosing block with a hexagonal bolt, this means different fill size can be set easily within minimum use of time. After liquid filling bottles are delivered to capping/labeling machine conveyor for further operations.

Technical Specification of Oral Liquid Filling Machine

Model No.	AI-BFM 4	AI-BFM 8	AI-BFM 12
Bottle Diameter	Up to 90 mm*	Up to 90 mm*	Up to 90 mm*
Filling Range	10 ml to 1000 ml with help of suitable change parts / Syringe	10 ml to 1000 ml with help of suitable change parts / Syringe	10 ml to 1000 ml with help of suitable change parts / Syringe
Accuracy	+/- 1% Depending on Liquid with Single Dose	+/- 1% Depending on Liquid with Single Dose	+/- 1% Depending on Liquid with Single Dose
Electrical	440 Volts, 3 Phase Power Supply (50 Hz)	440 Volts, 3 Phase Power Supply (50 Hz)	440 Volts, 3 Phase Power Supply (50 Hz)
Power	2 H.P.	3 H.P.	5 H.P.
Production Output	Up to 60 Bottles per minute	Up to 120 Bottles per minute	Up to 180 Bottles per minute
Syringe Filling Range	10ml to 50ml,50ml to 100ml, 100ml to 250ml and 250ml to 500ml	10ml to 50ml,50ml to 100ml, 100ml to 250ml and 250ml to 500ml	10ml to 50ml,50ml to 100ml, 100ml to 250ml and 250ml to 500ml
Conveyor Height	850 to 950 mm	850 to 950 mm	850 to 950 mm
Overall Dimensions	1500 mm (L) x 90 mm (W) x 1550 mm(H)	2000 mm (L) x 900 mm (W) x 1550 mm(H)	2800 mm (L) x 950 mm (W) x 1550 mm(H)
Net Weight	350 kgs. approx.	500 kgs. approx.	700 kgs. approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Types of Liquid Filling Machine

Automatic Bottle Filling Machine

Digital Liquid Filling Machine

Semi Automatic Liquid Filling Machine

Automatic Eye Drop Filling Machine

Motion Liquid Filling Machine

Monoblock Liquid Filling & Capping Machine

Aseptic Liquid Filling Machine

Servo Driven Liquid Filling Machine

Applications of Oral Liquid Filling Machine

Pharmaceutical Industry
Herbal Industry
Nutraceutical Industry
Ayurvedic Industry
Food Industry
Biotech Industry
Chemical Industry
Cosmetic Industry

Advantages of Oral Liquid Filling Machine

Increased Productivity: High-speed filling (up to 120+ bottles per minute) allows companies to meet large orders efficiently.

Accuracy and Consistency: Ensures precise fill volumes, reducing product waste and ensuring customer satisfaction.

Hygiene and Safety: Stainless steel construction and contamination-free designs meet strict industry standards.

Flexibility: Adjustable settings and modular designs accommodate various products and container types.

Cost Savings: Automation reduces labor costs and minimizes overfilling, improving ROI.

Key Features of Oral Liquid Filling Machine

Automation:
- Fully automated systems guide, organize, fill, and release bottles without constant human intervention, often integrated into complete packaging lines with capping, labeling, and conveyor systems.
- Equipped with sensors and controls (e.g., “No Bottle No Fill” systems) to detect empty containers and dispense precise amounts, stopping operation if no container is present to prevent waste.

Filling Technologies:
- Volumetric Filling: Uses pistons, pumps, or flowmeters to dispense a precise volume of liquid, ideal for consistent dosing across various viscosities.
- Vacuum-Level Filling: Draws liquid into containers under vacuum conditions to achieve consistent fill heights, particularly suited for thin liquids like beverages or solvents in clear bottles.
- Gravity Filling: Utilizes gravity to fill free-flowing liquids, often with adjustable nozzles and float valves to control flow and prevent overflow.
- Peristaltic Pump Filling: Ensures hygienic filling as liquid only contacts the tubing, ideal for pharmaceuticals or cosmetics to prevent cross-contamination.

Precision and Accuracy:
- Offers high filling accuracy, typically ±0.2% to ±1%, ensuring consistent product volumes and minimizing waste.
- Digital control panels or PLC systems, like OMRON PLC, allow precise adjustments for fill volume, speed, and container size.

Versatility:
- Handles a wide range of liquid viscosities, from thin liquids (e.g., water, juices, solvents) to viscous products (e.g., creams, sauces, syrups) and even liquids with particulates.
- Accommodates various container types (glass, plastic, bottles, jars) and sizes, typically ranging from 5ml to 10 liters, with adjustable settings for quick changeovers.

Construction and Hygiene:
- Built with food-grade stainless steel or HDPE for corrosive environments, ensuring durability and compliance with hygiene standards.
- Contact parts are often autoclavable or made of sanitary materials like Teflon or Viton, ideal for pharmaceutical, food, or cosmetic applications.
- Features like drip-free nozzles and quick-disconnect fittings facilitate easy cleaning and reduce contamination risks.

Speed and Efficiency:
- Capable of filling up to 80–120 bottles per minute (4,800–7,200 per hour), depending on the model, liquid viscosity, and container size.
- Inline or rotary designs cater to different production scales, with rotary fillers achieving higher speeds (up to 300 bottles per minute).

Additional Features:
- Touchscreen displays for real-time monitoring of production metrics.
- Programmable settings for storing filling programs, enabling quick adjustments for different products or bottle sizes.
- Integration with conveyors, capping, and labeling systems for a seamless production line.
- vSafety features like emergency stop buttons and adjustable gating cylinders for precise container handling.

FAQ for Oral Liquid Filling Machine

hat is an Oral Liquid Filling Machine?

The Oral Liquid Filling Machine is a high-precision automatic volumetric filler designed for accurately filling oral liquids such as syrups, suspensions, cough syrups, and other pharmaceutical or nutraceutical products. It handles filling volumes from 10 ml to 1000 ml (up to 5000 ml in some configurations) in glass or PET bottles with production speeds of up to 120–180 bottles per minute, depending on the model.

What bottle sizes and fill volumes can the machine handle?

The machine accommodates bottles with diameters up to 90 mm and filling ranges from 10 ml to 1000 ml using suitable change parts/syringes. It is available in 4, 8, and 12 head models (AI-BFM 4, AI-BFM 8, AI-BFM 12) with outputs up to 60, 120, and 180 bottles per minute respectively.

How does the Oral Liquid Filling Machine work?

Bottles are fed via an infeed turntable onto the SS conveyor. Pneumatic stoppers center them under the filling station. Diving nozzles descend into the bottles and rise gradually during filling to minimize foaming. Precision piston pumps dispense the exact volume. It includes a “No Bottle – No Fill” system and supports integration with capping and labeling machines.

What are the key features of the Oral Liquid Filling Machine?

Key features include “No Bottle – No Fill” system, SS316 contact parts (easily removable for sterilization), SS304 machine frame, diving nozzles for foam-free filling, ±1% fill accuracy, automatic infeed/exit, minimum changeover time, unique free-spinning bottle separator, and built-in AC variable frequency drive.

What industries is the Oral Liquid Filling Machine suitable for?

It is ideal for the Pharmaceutical, Herbal, Ayurvedic, Nutraceutical, Food, Biotech, Chemical, and Cosmetic industries. The machine efficiently handles aqueous solutions, foamy liquids, semi-viscous products, and various oral liquid formulations while maintaining GMP compliance and high hygiene standards.

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