Oral Liquid Filling Machine

Description

In high-output pharmaceutical and beverage manufacturing, precision, compliance, and operational reliability are non-negotiable. Adinath International’s Automatic Volumetric Oral Liquid Filling Machine is engineered to meet these rigorous standards. It delivers an advanced packaging solution designed for diverse production environments, handling fill volumes from 10 ml up to 5000 ml in both glass and PET bottles. With production speeds reaching up to 120 bottles per minute, this equipment optimizes throughput while maintaining strict compliance with global manufacturing regulations.

Pharmaceutical manufacturing demands strict adherence to sanitary design. Built in full compliance with Current Good Manufacturing Practice (cGMP) standards, the machine features a sleek, matt-finished stainless steel (SS 304) body.

To ensure product integrity and eliminate cross-contamination risks:

Premium Product Contact Parts: All components directly touching the liquid are fabricated from superior SS 316 stainless steel, which resists corrosion and withstands aggressive chemical cleaning protocols.

Smooth Product Conveyance: The integration of self-lubricating UHMW-PE guide profiles guarantees quiet, frictionless bottle movement, reducing particulate generation on the production floor.

Achieving consistent dosage is critical for safety and quality control. The Adinath Volumetric Liquid Filling Machine excels at delivering exceptional filling accuracy of ±1% on a single dose. This high level of precision applies across a broad spectrum of product types, from water-thin liquids to high-viscosity fluids like honey or syrups.

To achieve this seamless flow, the machine utilizes an intelligent filling architecture:

Diving Nozzle Mechanism: The filling nozzles precisely align and descend into the bottles during the cycle. This reduces air entrapment, eliminates product foaming, and prevents costly spills.

Synchronized AC Drives: Coordinated control between the main motor and the conveyor system ensures steady container movement, preventing bottlenecks or tipping.

“No Bottle–No Filling” System: Integrated sensors detect the presence of a container before initiating a cycle. If a gap in the line occurs, the dispensing mechanism pauses instantly, eliminating product waste and keeping the workspace clean.

Modern packaging lines must adapt quickly to varying market demands. Adinath’s liquid filler features intuitive adjustment controls, allowing operators to rapidly modify fill volumes, nozzle heights, conveyor speeds, and gating cylinders via a centralized panel. This quick-changeover capability ensures minimal downtime when switching between different bottle sizes or liquid profiles.

Engineered with high-grade pneumatic and electronic components, the system incorporates built-in safeguards against voltage fluctuations, overload protection, and real-time interlock displays to ensure operator safety and long-term equipment durability.

Adinath International provides comprehensive oral liquid dosage equipment tailored to specific operational scales, offering fully automatic lines, semi-automated units, and bespoke custom configurations. Whether integrated into a continuous setup—moving seamlessly from automated infeed to downstream capping and labeling—or operating as a standalone unit, this filling system provides the reliability, versatility, and high performance required by modern industrial enterprises.

Salient Features of Oral Liquid Filling Machine

“No Bottle – No Fill” system
All contact parts made of SS316 material with easy removal system for Autoclaving/Sterilization/Cleaning.
Machine construction in SS 304 material.
Diving Nozzle for Foam free filling.
Very High Fill Accuracy.

Automatic In-feed and Exit of Bottles.
Minimum Change Over time.
Unique Free Spinning Bottle Separator- No pneumatic operation.
Built-in A.C. Variable Frequency Drive System.

Working Principle of Oral Liquid Filling Machine

Bottles are feed on to in-built Infeed turn table, from where it delivered to SS conveyor belt. Conveyor belt transport bottles to filling station. Filling station has Pneumatic bottle stopper for exact bottle neck centering of bottles during filling operation. Nozzle goes upwards slowly from the bottom level of bottle towards neck during filling to minimize forming adjustable nozzle is reciprocating according to filling dose. The dosing block with a hexagonal bolt, this means different fill size can be set easily within minimum use of time. After liquid filling bottles are delivered to capping/labeling machine conveyor for further operations.

Technical Specification of Oral Liquid Filling Machine

Model No.	AI-BFM 4	AI-BFM 8	AI-BFM 12
Bottle Diameter	Up to 90 mm*	Up to 90 mm*	Up to 90 mm*
Filling Range	10 ml to 1000 ml with help of suitable change parts / Syringe	10 ml to 1000 ml with help of suitable change parts / Syringe	10 ml to 1000 ml with help of suitable change parts / Syringe
Accuracy	+/- 1% Depending on Liquid with Single Dose	+/- 1% Depending on Liquid with Single Dose	+/- 1% Depending on Liquid with Single Dose
Electrical	440 Volts, 3 Phase Power Supply (50 Hz)	440 Volts, 3 Phase Power Supply (50 Hz)	440 Volts, 3 Phase Power Supply (50 Hz)
Power	2 H.P.	3 H.P.	5 H.P.
Production Output	Up to 60 Bottles per minute	Up to 120 Bottles per minute	Up to 180 Bottles per minute
Syringe Filling Range	10ml to 50ml,50ml to 100ml, 100ml to 250ml and 250ml to 500ml	10ml to 50ml,50ml to 100ml, 100ml to 250ml and 250ml to 500ml	10ml to 50ml,50ml to 100ml, 100ml to 250ml and 250ml to 500ml
Conveyor Height	850 to 950 mm	850 to 950 mm	850 to 950 mm
Overall Dimensions	1500 mm (L) x 90 mm (W) x 1550 mm(H)	2000 mm (L) x 900 mm (W) x 1550 mm(H)	2800 mm (L) x 950 mm (W) x 1550 mm(H)
Net Weight	350 kgs. approx.	500 kgs. approx.	700 kgs. approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Types of Liquid Filling Machine

Automatic Bottle Filling Machine

Digital Liquid Filling Machine

Semi Automatic Liquid Filling Machine

Automatic Eye Drop Filling Machine

Motion Liquid Filling Machine

Monoblock Liquid Filling & Capping Machine

Aseptic Liquid Filling Machine

Servo Driven Liquid Filling Machine

Applications of Oral Liquid Filling Machine

Pharmaceutical Industry
Herbal Industry
Nutraceutical Industry
Ayurvedic Industry
Food Industry
Biotech Industry
Chemical Industry
Cosmetic Industry

Advantages of Oral Liquid Filling Machine

Increased Productivity: High-speed filling (up to 120+ bottles per minute) allows companies to meet large orders efficiently.

Accuracy and Consistency: Ensures precise fill volumes, reducing product waste and ensuring customer satisfaction.

Hygiene and Safety: Stainless steel construction and contamination-free designs meet strict industry standards.

Flexibility: Adjustable settings and modular designs accommodate various products and container types.

Cost Savings: Automation reduces labor costs and minimizes overfilling, improving ROI.

Key Features of Oral Liquid Filling Machine

Automation:
- Fully automated systems guide, organize, fill, and release bottles without constant human intervention, often integrated into complete packaging lines with capping, labeling, and conveyor systems.
- Equipped with sensors and controls (e.g., “No Bottle No Fill” systems) to detect empty containers and dispense precise amounts, stopping operation if no container is present to prevent waste.

Filling Technologies:
- Volumetric Filling: Uses pistons, pumps, or flowmeters to dispense a precise volume of liquid, ideal for consistent dosing across various viscosities.
- Vacuum-Level Filling: Draws liquid into containers under vacuum conditions to achieve consistent fill heights, particularly suited for thin liquids like beverages or solvents in clear bottles.
- Gravity Filling: Utilizes gravity to fill free-flowing liquids, often with adjustable nozzles and float valves to control flow and prevent overflow.
- Peristaltic Pump Filling: Ensures hygienic filling as liquid only contacts the tubing, ideal for pharmaceuticals or cosmetics to prevent cross-contamination.

Precision and Accuracy:
- Offers high filling accuracy, typically ±0.2% to ±1%, ensuring consistent product volumes and minimizing waste.
- Digital control panels or PLC systems, like OMRON PLC, allow precise adjustments for fill volume, speed, and container size.

Versatility:
- Handles a wide range of liquid viscosities, from thin liquids (e.g., water, juices, solvents) to viscous products (e.g., creams, sauces, syrups) and even liquids with particulates.
- Accommodates various container types (glass, plastic, bottles, jars) and sizes, typically ranging from 5ml to 10 liters, with adjustable settings for quick changeovers.

Construction and Hygiene:
- Built with food-grade stainless steel or HDPE for corrosive environments, ensuring durability and compliance with hygiene standards.
- Contact parts are often autoclavable or made of sanitary materials like Teflon or Viton, ideal for pharmaceutical, food, or cosmetic applications.
- Features like drip-free nozzles and quick-disconnect fittings facilitate easy cleaning and reduce contamination risks.

Speed and Efficiency:
- Capable of filling up to 80–120 bottles per minute (4,800–7,200 per hour), depending on the model, liquid viscosity, and container size.
- Inline or rotary designs cater to different production scales, with rotary fillers achieving higher speeds (up to 300 bottles per minute).

Additional Features:
- Touchscreen displays for real-time monitoring of production metrics.
- Programmable settings for storing filling programs, enabling quick adjustments for different products or bottle sizes.
- Integration with conveyors, capping, and labeling systems for a seamless production line.
- vSafety features like emergency stop buttons and adjustable gating cylinders for precise container handling.

FAQ for Oral Liquid Filling Machine

hat is an Oral Liquid Filling Machine?

The Oral Liquid Filling Machine is a high-precision automatic volumetric filler designed for accurately filling oral liquids such as syrups, suspensions, cough syrups, and other pharmaceutical or nutraceutical products. It handles filling volumes from 10 ml to 1000 ml (up to 5000 ml in some configurations) in glass or PET bottles with production speeds of up to 120–180 bottles per minute, depending on the model.

What bottle sizes and fill volumes can the machine handle?

The machine accommodates bottles with diameters up to 90 mm and filling ranges from 10 ml to 1000 ml using suitable change parts/syringes. It is available in 4, 8, and 12 head models (AI-BFM 4, AI-BFM 8, AI-BFM 12) with outputs up to 60, 120, and 180 bottles per minute respectively.

How does the Oral Liquid Filling Machine work?

Bottles are fed via an infeed turntable onto the SS conveyor. Pneumatic stoppers center them under the filling station. Diving nozzles descend into the bottles and rise gradually during filling to minimize foaming. Precision piston pumps dispense the exact volume. It includes a “No Bottle – No Fill” system and supports integration with capping and labeling machines.

What are the key features of the Oral Liquid Filling Machine?

Key features include “No Bottle – No Fill” system, SS316 contact parts (easily removable for sterilization), SS304 machine frame, diving nozzles for foam-free filling, ±1% fill accuracy, automatic infeed/exit, minimum changeover time, unique free-spinning bottle separator, and built-in AC variable frequency drive.

What industries is the Oral Liquid Filling Machine suitable for?

It is ideal for the Pharmaceutical, Herbal, Ayurvedic, Nutraceutical, Food, Biotech, Chemical, and Cosmetic industries. The machine efficiently handles aqueous solutions, foamy liquids, semi-viscous products, and various oral liquid formulations while maintaining GMP compliance and high hygiene standards.

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Oral Liquid Filling Machine

Description

Salient Features of Oral Liquid Filling Machine

Working Principle of Oral Liquid Filling Machine

Technical Specification of Oral Liquid Filling Machine

Types of Liquid Filling Machine

Applications of Oral Liquid Filling Machine

Advantages of Oral Liquid Filling Machine

Increased Productivity: High-speed filling (up to 120+ bottles per minute) allows companies to meet large orders efficiently.

Accuracy and Consistency: Ensures precise fill volumes, reducing product waste and ensuring customer satisfaction.

Hygiene and Safety: Stainless steel construction and contamination-free designs meet strict industry standards.

Flexibility: Adjustable settings and modular designs accommodate various products and container types.

Cost Savings: Automation reduces labor costs and minimizes overfilling, improving ROI.

Key Features of Oral Liquid Filling Machine

FAQ for Oral Liquid Filling Machine

Countries We Export to

Partner with Industry Experts

Countries We Export to

Partner with Industry Experts

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