Pharma Bottle Filling Machine

Description

Adinath International, based in Ahmedabad, India, is a trusted manufacturer of Pharma Bottle Filling Machine. Our machine models satisfy the pharmaceutical industry’s requirements for oral solution, syrup, and injectable filling. Interestingly, it can also be used in the culinary, chemical, and cosmetic industries. Either strictly in compliance with customer specifications or in compliance with our standard machine types, we manufacture machines. There are several machines for filling, cleaning, capping, labelling and inspection on our fully automated bottle filling and capping line. The apparatus, commonly referred to as an automatic bottle packing line, can be used to fill and cap oral suspensions and syrups. They are widely used in a wide range of industries, including chemical, food & beverage, pharmaceutical, and agricultural.

Liquid may be quickly and effectively packed into various-sized containers with a liquid filling machine, resulting in reduced waste. The most crucial piece of equipment for the liquid packing industries, such as food and drink, cosmetics, pharmaceuticals, etc., is a liquid filler.

The margin of error is almost zero despite the pharmaceutical business producing billions of bottled medications annually. Every medication’s integrity, from often prescribed syrups to life-saving injectables, depends only on the manufacturing process’s requirements. Pharmaceutical bottle filling equipment supports this crucial level of quality control.

Salient Features of Pharma Bottle Filling Machine

“No Bottle – No Fill” system
All contact parts made of SS316 material with easy removal system for Autoclaving/Sterilization/Cleaning.
Machine construction in SS 304 material.
Diving Nozzle for Foam free filling.
Very High Fill Accuracy.

Automatic In-feed and Exit of Bottles.
Minimum Change Over time.
Unique Free Spinning Bottle Separator- No pneumatic operation.
Built-in A.C. Variable Frequency Drive System.

Working Principle of Pharma Bottle Filling Machine

Bottles are feed on to in-built Infeed turn table, from where it delivered to SS conveyor belt. Conveyor belt transport bottles to filling station. Filling station has Pneumatic bottle stopper for exact bottle neck centering of bottles during filling operation. Nozzle goes upwards slowly from the bottom level of bottle towards neck during filling to minimize forming adjustable nozzle is reciprocating according to filling dose. The dosing block with a hexagonal bolt, this means different fill size can be set easily within minimum use of time. After liquid filling bottles are delivered to capping/labeling machine conveyor for further operations.

Technical Specification of Pharma Bottle Filling Machine

Model No.	AI-BFM 4	AI-BFM 8	AI-BFM 12
Bottle Diameter	Up to 90 mm*	Up to 90 mm*	Up to 90 mm*
Filling Range	10 ml to 1000 ml with help of suitable change parts / Syringe	10 ml to 1000 ml with help of suitable change parts / Syringe	10 ml to 1000 ml with help of suitable change parts / Syringe
Accuracy	+/- 1% Depending on Liquid with Single Dose	+/- 1% Depending on Liquid with Single Dose	+/- 1% Depending on Liquid with Single Dose
Electrical	440 Volts, 3 Phase Power Supply (50 Hz)	440 Volts, 3 Phase Power Supply (50 Hz)	440 Volts, 3 Phase Power Supply (50 Hz)
Power	2 H.P.	3 H.P.	5 H.P.
Production Output	Up to 60 Bottles per minute	Up to 120 Bottles per minute	Up to 180 Bottles per minute
Syringe Filling Range	10ml to 50ml,50ml to 100ml, 100ml to 250ml and 250ml to 500ml	10ml to 50ml,50ml to 100ml, 100ml to 250ml and 250ml to 500ml	10ml to 50ml,50ml to 100ml, 100ml to 250ml and 250ml to 500ml
Conveyor Height	850 to 950 mm	850 to 950 mm	850 to 950 mm
Overall Dimensions	1500 mm (L) x 90 mm (W) x 1550 mm(H)	2000 mm (L) x 900 mm (W) x 1550 mm(H)	2800 mm (L) x 950 mm (W) x 1550 mm(H)
Net Weight	350 kgs. approx.	500 kgs. approx.	700 kgs. approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Types of Liquid Filling Machine

Automatic Bottle Filling Machine

Digital Liquid Filling Machine

Semi Automatic Liquid Filling Machine

Automatic Eye Drop Filling Machine

Motion Liquid Filling Machine

Monoblock Liquid Filling & Capping Machine

Aseptic Liquid Filling Machine

Servo Driven Liquid Filling Machine

Applications of Bottle Filling Machine

Pharmaceutical Industry
Herbal Industry
Nutraceutical Industry
Ayurvedic Industry
Cosmetic Industry
Biotech Industry
Chemicals Industry

Advantages of Pharma Bottle Filling Machine

Increased Productivity: Automates repetitive tasks, freeing operators for other duties and boosting output (e.g., up to 120 bottles/min).

Consistency and Quality: Ensures uniform fills, reducing errors and maintaining product standards.

Cost Efficiency: Reduces labor costs and product waste, with fast changeovers for multiple bottle types.

Scalability: Models range from tabletop semi-automatic to high-capacity rotary systems, suiting businesses from startups to large-scale operations.

Key Features of Pharma Bottle Filling Machine

Automation and Efficiency:
- Fully automated systems minimize manual labor by guiding, organizing, filling, and releasing bottles along a production line, often integrated with capping and labeling machines.
- Production rates vary from 20 to 120 bottles per minute (up to 7,200 bottles per hour), depending on the machine model and configuration. Some high-capacity models, like the Comac Master RS Glass/PET, can fill up to 90,000 bottles per hour.
- Touchscreen interfaces and programmable logic controllers (PLCs) allow for easy setup, real-time production monitoring (e.g., bottle count and fill rate), and storage of filling programs for quick changeovers.

Precision and Accuracy:
- Machines ensure consistent filling with accuracies as high as ±0.5% for volumetric filling, minimizing product waste and ensuring uniformity.
- Filling methods include:
  - Volumetric Filling: Uses pistons or pumps to dispense a precise volume (e.g., 5ml to 5 liters). Ideal for low to medium viscosity liquids like water, oils, or shampoos.
  - Vacuum-Level Filling: Fills to a specific level using a recirculation method, suitable for rigid containers like glass bottles.
  - Gravity Filling: Uses gravity for free-flowing liquids, often with adjustable trays for various bottle sizes (e.g., 300ml to 5L).
  - Weight-Based Filling: Employs digital scales for high-precision filling, ideal for high-value products or bulk quantities.

Versatility:
- Handles a wide range of liquids, from thin, free-flowing liquids (e.g., water, beverages) to viscous products (e.g., sauces, gels, creams) and even liquids with particulates.
- Accommodates various container types (glass, plastic, round, square) and sizes (from 2ml to 50L), with adjustable nozzles, trays, and filling heads to suit different bottle dimensions.

Hygienic Design:
- Constructed from stainless steel, anodized aluminum, or food-grade materials to ensure hygiene and corrosion resistance, especially for food, beverage, and pharmaceutical applications.
- Features like quick-disconnect fittings and easy-to-clean components (e.g., external hoses, sanitary pistons) prevent cross-contamination and simplify maintenance.
- Specialized features for beer bottling, such as oxygen pick-up devices, minimize oxidation to maintain product quality.

Advanced Technology:
- Equipped with sensors (e.g., photoelectric or fiber optic) to detect bottles, ensuring “no bottle, no fill” functionality to prevent spills.
- Some models include anti-drip nozzles, adjustable filling speeds, and variable frequency speed regulation for seamless operation.
- High-capacity machines may feature up to 120 filling valves and integrate with rinsers, cappers, or labelers in a monobloc configuration.

FAQ for Pharma Bottle Filling Machine

What is a Pharma Bottle Filling Machine?

The Pharma Bottle Filling Machine is a high-precision automatic volumetric liquid filler designed for the pharmaceutical industry. It accurately fills oral solutions, syrups, suspensions, and other liquid pharmaceuticals into bottles while maintaining strict quality and hygiene standards. It features SS316 contact parts and can integrate with cleaning, capping, labeling, and inspection systems for a complete automated packaging line.

What bottle sizes and fill volumes can the machine handle?

The machine handles bottles with diameters up to 90 mm and filling ranges from 10 ml to 1000 ml using suitable change parts/syringes. It is available in 4, 8, and 12 head models (AI-BFM 4, AI-BFM 8, AI-BFM 12) with production outputs of up to 60, 120, and 180 bottles per minute respectively.

How does the Pharma Bottle Filling Machine work?

Bottles are fed onto the infeed turntable and transferred to the SS conveyor belt. Pneumatic stoppers center the bottles under the filling station. Diving nozzles descend into the bottle and rise gradually during filling to minimize foaming. Precision piston pumps dispense the exact volume. It includes a “No Bottle – No Fill” system for zero wastage, after which bottles move to capping or labeling.

What are the key features of the Pharma Bottle Filling Machine?

Key features include the “No Bottle – No Fill” system, all contact parts in SS316 (easily removable for autoclaving/sterilization), SS304 machine frame, diving nozzles for foam-free filling, very high fill accuracy (±1%), automatic infeed/exit, minimum changeover time, unique free-spinning bottle separator, and built-in AC variable frequency drive.

What industries and applications is this machine suitable for?

It is primarily designed for the Pharmaceutical industry (oral liquids, syrups, injectables) but is also suitable for Herbal, Nutraceutical, Ayurvedic, Cosmetic, Biotech, Chemical, Food & Beverage, and Agricultural industries. It handles a wide range of aqueous, viscous, semi-viscous, and foamy liquids in glass, PET, HDPE, and other containers.

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