Shampoo Filling Machine

Description

One of the top producers of Shampoo Filling Machine is Adinath International. A precision-engineered method for effectively filling bottles and containers with shampoos, conditioners, and other liquid personal care products is an automatic shampoo filling machine. This equipment, which is widely used in the personal care, pharmaceutical, and cosmetic industries, automates the entire filling process, guaranteeing precise, hygienic, fast dispensing with little waste.

The machine guarantees smooth and uniform filling for both low and high viscosity formulas thanks to its sophisticated piston or servo-driven filling technology, anti-drip nozzles, and volume control. It meets industry hygiene and safety standards with its stainless steel structure and food-grade materials, and it is made to fit a variety of container sizes and shapes. This machine is the ideal option for producers wishing to increase productivity and retain premium product quality in shampoo manufacturing because of its user-friendly controls, dependable operation, and high-efficiency output.

To guarantee accuracy, cleanliness, and uniformity in each bottle filled, our machines are built using cutting-edge automated technology. With years of experience in the field, we have established ourselves as a reputable brand among leading producers of cosmetics, Pharmaceutical and personal care items both domestically and internationally.

Viscosity: Choose piston fillers for high-viscosity shampoos or overflow fillers for thinner ones.

Production Volume: Select semi-automatic for small batches or fully automatic for large-scale operations.

Cap Type: Ensure compatibility with screw-on, flip-top, or pump caps, which may require specific cappers.

Foaming: Anti-foam nozzles or overflow fillers are critical for foamy shampoos.

Budget: Manual or semi-automatic machines are more affordable, while automatic systems have higher upfront costs but greater efficiency.

Salient Features of Shampoo Filling Machine

“No Bottle – No Fill” system
All contact parts made of SS316 material with easy removal system for Autoclaving/Sterilization/Cleaning.
Machine construction in SS 304 material.
Diving Nozzle for Foam free filling.
Very High Fill Accuracy.

Automatic In-feed and Exit of Bottles.
Minimum Change Over time.
Unique Free Spinning Bottle Separator- No pneumatic operation.
Built-in A.C. Variable Frequency Drive System.

Working Principle of Shampoo Filling Machine

Bottles are feed on to in-built Infeed turn table, from where it delivered to SS conveyor belt. Conveyor belt transport bottles to filling station. Filling station has Pneumatic bottle stopper for exact bottle neck centering of bottles during filling operation. Nozzle goes upwards slowly from the bottom level of bottle towards neck during filling to minimize forming adjustable nozzle is reciprocating according to filling dose. The dosing block with a hexagonal bolt, this means different fill size can be set easily within minimum use of time. After liquid filling bottles are delivered to capping/labeling machine conveyor for further operations.

Container Loading: Bottles are manually or automatically loaded onto a conveyor belt, aligned, and fed to the filling station. Advanced machines use sensors to ensure proper positioning.

Pre-Filling Checks: The machine verifies container presence and calibrates filling parameters (volume, speed) via the control panel.

Filling: Shampoo is drawn from a storage tank or hopper (often with a liquid level controller) and dispensed through nozzles. Servo-driven pistons or pumps ensure precise volumes, with anti-drip and anti-foam mechanisms maintaining cleanliness.

Post-Filling: Filled bottles move to capping, labeling, or sealing stations. Some machines integrate these processes for a seamless production line.

Monitoring and Adjustment: The PLC and HMI allow operators to monitor fill levels, adjust settings, and troubleshoot issues in real time.

Technical Specification of Shampoo Filling Machine

Model No.	AI-BFM 4	AI-BFM 8	AI-BFM 12
Bottle Diameter	Up to 90 mm*	Up to 90 mm*	Up to 90 mm*
Filling Range	10 ml to 1000 ml with help of suitable change parts / Syringe	10 ml to 1000 ml with help of suitable change parts / Syringe	10 ml to 1000 ml with help of suitable change parts / Syringe
Accuracy	+/- 1% Depending on Liquid with Single Dose	+/- 1% Depending on Liquid with Single Dose	+/- 1% Depending on Liquid with Single Dose
Electrical	440 Volts, 3 Phase Power Supply (50 Hz)	440 Volts, 3 Phase Power Supply (50 Hz)	440 Volts, 3 Phase Power Supply (50 Hz)
Power	2 H.P.	3 H.P.	5 H.P.
Production Output	Up to 60 Bottles per minute	Up to 120 Bottles per minute	Up to 180 Bottles per minute
Syringe Filling Range	10ml to 50ml,50ml to 100ml, 100ml to 250ml and 250ml to 500ml	10ml to 50ml,50ml to 100ml, 100ml to 250ml and 250ml to 500ml	10ml to 50ml,50ml to 100ml, 100ml to 250ml and 250ml to 500ml
Conveyor Height	850 to 950 mm	850 to 950 mm	850 to 950 mm
Overall Dimensions	1500 mm (L) x 90 mm (W) x 1550 mm(H)	2000 mm (L) x 900 mm (W) x 1550 mm(H)	2800 mm (L) x 950 mm (W) x 1550 mm(H)
Net Weight	350 kgs. approx.	500 kgs. approx.	700 kgs. approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Types of Liquid Filling Machine

Automatic Bottle Filling Machine

Digital Liquid Filling Machine

Semi Automatic Liquid Filling Machine

Automatic Eye Drop Filling Machine

Motion Liquid Filling Machine

Monoblock Liquid Filling & Capping Machine

Aseptic Liquid Filling Machine

Servo Driven Liquid Filling Machine

Applications of Shampoo Filling Machine

Benefits of Shampoo Filling Machine

Precision: Ensures consistent fill volumes, reducing product waste.

Efficiency: High-speed filling (up to 120 bottles/min) boosts productivity and reduces labor costs.

Versatility: Handles various viscosities, bottle shapes, and sizes, adaptable to shampoos, conditioners, gels, and other liquids.

Hygiene: Stainless steel construction and CIP systems maintain cleanliness and prevent contamination.

Scalability: Suitable for small startups to large-scale manufacturers, with customizable options.

Cost-Effectiveness: Automated systems reduce labor and material waste, offering a quick return on investment for high-volume production.

Key Features and Components of Shampoo Filling Machine

Filling Mechanism:
- Piston Filling: Commonly used for shampoos due to their high viscosity (typically 1,000–20,000 cP). Piston fillers, often servo motor-driven, measure and dispense precise volumes of shampoo into containers. They are ideal for thick, gel-like, or creamy formulations.
- Pump or Overflow Filling: For low- to medium-viscosity shampoos, pump fillers (e.g., gear or lobe pumps) or overflow fillers are used to ensure consistent fill levels, especially for thinner or foamy liquids.
- Filling Nozzles: Adjustable, anti-drip nozzles prevent spillage and foaming. Nozzles may move upward during filling (from the bottle’s base to the neck) to minimize foam, especially for frothy shampoos. Nozzles can range from 1 to 16, depending on the machine’s capacity.

Automation and Control:
- Equipped with a Programmable Logic Controller (PLC) and a touch-screen interface (often Siemens or similar) for easy operation, parameter adjustment (e.g., fill volume, speed), and real-time monitoring.
- Features like “no bottle, no fill” sensors ensure the machine only dispenses when a container is present, reducing waste.
- Servo motors provide high filling accuracy and allow quick adjustments via the Human-Machine Interface (HMI).

Construction and Materials:
- Made of stainless steel for durability, corrosion resistance, and compliance with hygiene standards. Parts in contact with shampoo are often food-grade or use materials like Teflon or POM to prevent contamination.
- Smooth surfaces and quick-disassembly designs facilitate easy cleaning and prevent cross-contamination. Some machines include a CIP (Clean-in-Place) system for automated cleaning.

Container Handling:
- Compatible with various container types (round, irregular, plastic, or glass) and sizes (50ml to 1000ml or more). Bottles are fed via a conveyor belt with adjustable guides and pneumatic stoppers to ensure precise alignment under nozzles.
- Some machines include a star wheel or bottle-clamping system to secure bottles during filling, preventing spills.

Additional Features:
- Integrated Systems: Many machines are part of a complete packaging line, including rinsing, filling, capping, labeling, and sealing stations.
- Safety Features: Emergency stop buttons, safety guards, and compliance with industry safety standards protect operators.
- Customizability: Options for 2 to 16 filling heads, adjustable filling volumes, and compatibility with different cap types (screw-on, flip-top, pump tops).
- Explosion-Proof Options: For shampoos with alcohol-based fragrances, explosion-proof models are available.

FAQ for Shampoo Filling Machine

What is a Shampoo Filling Machine?

The Shampoo Filling Machine is a high-precision automatic volumetric liquid filler designed for accurately filling shampoos, conditioners, and other viscous personal care liquids into bottles. It uses diving nozzles for foam-free filling and is suitable for both low and high-viscosity formulations. The machine features SS316 contact parts and integrates seamlessly with capping and labeling systems for complete production lines.

What bottle sizes and fill volumes can the Shampoo Filling Machine handle?

The machine handles bottles with diameters up to 90 mm and filling ranges from 10 ml to 1000 ml using suitable change parts/syringes. It is available in 4, 8, and 12 head models with production outputs of up to 60, 120, and 180 bottles per minute respectively, depending on viscosity and fill volume.

How does the Shampoo Filling Machine work?

Bottles are fed via an infeed turntable onto the SS conveyor belt. Pneumatic stoppers center the bottles under the filling station. Diving nozzles descend into the bottle and rise gradually during filling to minimize foaming. Precision piston pumps dispense the exact volume. It includes a “No Bottle – No Fill” system to prevent wastage.

What are the key features of the Shampoo Filling Machine?

Key features include the “No Bottle – No Fill” system, all contact parts in SS316 (easily removable for sterilization/cleaning), SS304 machine frame, diving nozzles for foam-free filling, very high fill accuracy (±1%), automatic infeed/exit, minimum changeover time, unique free-spinning bottle separator, and built-in AC variable frequency drive.

What industries and products is the Shampoo Filling Machine suitable for?

It is ideal for the Cosmetic, Personal Care, Herbal, Nutraceutical, Ayurvedic, and Pharmaceutical industries. The machine efficiently handles shampoos, conditioners, lotions, gels, hand washes, sanitizers, and other viscous or foamy liquids in glass, PET, HDPE, and similar containers.

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