Automatic External Ampoule Washing Machine

Description

We are a manufacturer, supplier, and exporter of Automatic External Ampoule Washing Machine utilised in the pharmaceutical industry. The machine, which washes the ampoule’s exterior, is based on the principle of rotary continuous motion. The machine features four washing stations. Ampoules from the loading tray are appropriately spaced during the Automatic External Ampoule washing machine’s sequence of operation with the aid of a feed worm. The ampoule is then placed in a revolving wheel for cleaning.There are two washing stations on the product revolving wheel. The first washing station is the tap water station, however you can also use detergent wash if there is more dirt.The second washing technique only uses tap water. There are two washing stations available on the last feed-worm. This ensures that no water droplets remain on the container’s exterior by blasting both hot and dry air.

The Automatic External Ampoule Washing Machine is developed to wash the exterior surface of cylindrical containers, such as ampoules, in accordance with the highest industry requirements, guaranteeing the highest level of cleanliness and hygiene for your products. The machine ensures a comprehensive and effective washing process with its exceptional four-stage washing capacity (Detergent Water, Tap Water, Air Wash, and Heating). Our machine’s design places a strong emphasis on customisation, enabling you to modify the washing sequence to suit your unique needs. We recognise that every customer has different needs, and our machine is designed to adjust to meet those needs while producing the desired washing outcomes.

With the Automatic External Ampoule Washing Machine, discover the power of modern innovation. We are dedicated to improving your operational effectiveness, quality, and customer satisfaction as your dependable manufacturing solutions partner.

Working Principle of Automatic External Ampoule Washing Machine

This advanced ampoule external washing machine automates the entire process with sheer ease and includes 4 key stages of cleaning. The stages include cleaning with a washing medium such as recycled water, air wash, Demineralized Water/Water for Injection and final air wash. Known for its flexibility the machine allows the user to change the sequence according to his or her specific needs. This machine is profusely uses in the pharmaceutical and injectable industries.

The machine comprises wire mesh conveyor on which ‘to be cleaned’ ampoules are properly fed. These ampoules are then transported from the in-feed worm for the washing process. Now the ampoules are washed using a water jet and dried using an air jet. A set of spray nozzles is fitted on conveyor for water jet. Besides, a set of knife blocks are provisioned on each conveyor for air-jet. These knives are used for the purpose of spraying air. Once the washing and drying process is over, the ampoules are forwarded to the outfeed collection tray. Ampoule external washer is also facilitated with a special arrangement to ensure proper drying of each ampoule from the bottom side.

Technical Specification of Automatic External Ampoule Washing Machine

Input Specification

1ml to 20ml ampoules

Application

Decontamination, external washing and drying

Operation mode

Continuous motion

MOC

Contact Part SS 316L or Food Grade Material.

Non contact parts SS 304 or MS cladded with SS 304

Output

Up to 50 ampoules/minute

(Either On-line or with Tray Collection System)

Required Line Pressure

1.5 kgs.

Dimensions

As per Layout

Working height

900 mm  ± 50mm

Power Supply

0.75 H.P.

Electric Characteristics

440 volts, 3 phase, 50hertz, 4 Wire system with separate earthing

Compressed Air supply

Filtered Air at 6. bar g. for instrumentation sterile filtered air (0.01um)

at 4 bar g.

(To be provided by Customer)

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Types of Ampoule Washing Machine

Applications of Ampoule Washing Machine

Benefits of Ampoule Washing Machine

High Efficiency: Processes up to 21,000 containers/hour, reducing production time.

Sterility and Quality: Ensures compliance with stringent pharmaceutical standards.

Flexibility: Customizable cycles and quick size changeovers for various container sizes.

Cost-Effective: Optional recycling stations and energy-efficient cleaning needles reduce operational costs.

Ease of Use: Minimal maintenance, easy dismantling, and user-friendly PLC controls.

Key Features of Automatic External Ampoule Washing Machine

  • Purpose: Cleans the external surface of ampoules (typically 1ml to 20ml) to ensure compliance with Current Good Manufacturing Practices (cGMP) and to prepare them for labeling or further processing.

 

  • Operation: Fully automated, continuous rotary motion system for high efficiency and throughput.

 

  • Washing Process: Typically involves multiple stages (e.g., 2–4 stages), including:
    • Detergent Water: Removes initial contaminants and residues.
    • Tap Water/Recycled Water: Rinses off detergent or additional debris.
    • Demineralized Water/Water for Injection (WFI): Ensures thorough cleaning for sterility.
    • Compressed Air Wash: Blows off water and dries the ampoules, often with sterile hot air.
    • Heating: Facilitates drying and ensures no water droplets remain, critical for proper labeling.

 

  • Customization: Flexible washing sequences that can be adjusted based on specific requirements (e.g., type of contaminants or industry standards).

 

  • Construction:
    • Materials: Contact parts made of SS 316L (stainless steel) for corrosion resistance and compliance with cGMP; non-contact parts often SS 304 or MS cladded with SS 304.
    • Frame: Robust, often made of AISI 304 pipes, welded and ground, covered with SS 304 sheets.

 

  • Automation and Control:
    • Equipped with PLC-based control panels and A.C. variable frequency drives for precise operation.
    • Temperature control systems for water and compressed air, displaying set and actual parameters.
    • Auto-draining facility for water lines to maintain cleanliness and prevent contamination.

 

  • Throughput: Varies by model, ranging from 50 to 350 ampoules per minute (e.g., 14,400–21,000 ampoules/hour for high-speed models).

 

  • Gripper Mechanism: Often uses Delrin or similar materials for secure holding of ampoules during high-pressure washing.

 

  • Additional Features:
    • Acrylic enclosures for clear visibility of the washing process.
    • Easy dismantling and cleaning for maintenance.
    • Optional integration with labeling or downstream processing systems.
    • Some models include recycling stations for reconditioning cleaning agents, enhancing cost-effectiveness and eco-friendliness.

FAQ for Automatic External Ampoule Washing Machine

This machine is widely used in the pharmaceutical industry for cleaning the external surface of filled and sealed ampoules containing injectable drugs, vaccines, or sterile solutions. It is also suitable for:

  • Biotechnology
  • Veterinary medicines
  • Cosmetic industry (injectable serums and ampoules)
  • Chemical industry

It helps maintain product sterility, improves appearance, and ensures compliance during downstream processes like labeling.

The machine offers an output of up to 50 ampoules per minute. It handles 1 ml to 20 ml glass ampoules. The speed is adjustable via an AC frequency drive, making it ideal for medium-scale production lines. It can operate online with a filling & sealing machine or offline with tray collection.

The machine provides four-stage washing with flexible sequences:

  • Detergent Water (or recycled water)
  • Tap Water / DM Water / WFI (rinsing)
  • Air Wash (compressed air)
  • Heating / Hot Dry Air (for complete drying)

Key features include:

  • Wire mesh conveyor with spray nozzles and knife blocks for effective cleaning & drying
  • Special arrangement for proper bottom-side drying
  • Acrylic safety cabinet for clear visibility of the process
  • All contact parts in AISI 316L Stainless Steel
  • PLC-based control panel with AC frequency drive and parameter display
  • Auto-draining facility and low power consumption
  • Easy integration with filling & sealing machines

Built as a complete cGMP model, the machine uses AISI 316L Stainless Steel for contact parts and features smooth finishes to minimize contamination risks. The external-only washing with thorough drying (including hot air) prevents water droplets, ensuring perfect labeling and maintaining sterility of filled ampoules. It comes with optional 21 CFR Part 11 compliant HMI, password protection, printing facility, and full IQ/OQ/DQ documentation. The acrylic cabinet and auto-draining system enhance operator safety and hygiene.

Countries We Export to

United States | Canada | Mexico | Brazil | Argentina | Chile | Colombia | Peru | Germany | United Kingdom | France | Italy | Spain | Netherlands | Belgium | Switzerland | Sweden | Austria | Denmark | Norway | Poland | Finland | Czech Republic | Hungary | Portugal | Ireland | Greece | Slovakia | Romania | Bulgaria | China | Japan | India | South Korea | Indonesia | Vietnam | Thailand | Malaysia | Philippines | Singapore | Bangladesh | Pakistan | Saudi Arabia | United Arab Emirates | Israel | Turkey | Iran | Qatar | Kuwait | South Africa | Nigeria | Egypt | Algeria | Morocco | Kenya | Ghana | Tunisia | Australia | New Zealand | Russia | Ukraine | Belarus | Kazakhstan | Taiwan | Hong Kong | South Sudan | Uzbekistan | Oman | Jordan | Bahrain | Sri Lanka | Myanmar | Lebanon | Mongolia | Ethiopia | Libya | Angola | Zambia | Zimbabwe | Mozambique | Ivory Coast | Senegal | Uganda | Tanzania | Botswana | Ecuador | Venezuela | Bolivia | Paraguay | Uruguay | Trinidad and Tobago | Panama | Guatemala | Costa Rica | Honduras | El Salvador | Nicaragua | Dominican Republic | Haiti | Cuba

Partner with Industry Experts

Connect with our engineering team to discuss your specific production requirements. We provide customized, cGMP-compliant machinery solutions designed to optimize your manufacturing facility and maximize output.

Adinath International manufactures high-precision vial powder filling machines and complete packaging lines, providing reliable, hygienic, and efficient solutions for global pharmaceutical industries.

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