Automatic Double Wheel Dry Syrup Powder Filling Machine

Description

The Automatic Double Wheel Dry Syrup Powder Filling Machine is one of the most efficient and reliable solutions for filling bottles of all sizes and shapes with dry syrup, powder, and granules. Designed for high-volume production, this advanced dry syrup powder filling machine can deliver up to 120 bottles per minute, depending on the fill volume, powder type, and container size. Equipped with a single-track twin hopper system, the machine ensures consistent, accurate, and smooth powder filling. It is widely used for filling large volumes of powder into PET and glass bottles, making it an ideal dry powder filler for pharmaceutical, food, and cosmetic industries.

Adinath International manufactures high-performance dry syrup powder filler machines that combine speed, precision, and minimal wastage. These machines significantly reduce processing time while delivering accurate fill weights, helping manufacturers meet strict quality standards and boost productivity.

Pharmaceutical companies use dry syrup powder filling machines for antibiotic powders, vitamin supplements, and other dry formulations. Food manufacturers employ them for spices, protein powders, and nutritional supplements, while cosmetic brands use them for talcum powder and similar products. The versatility and reliability of these machines make them a valuable asset for any powder packaging production line. When selecting a dry powder filling machine, it is important to choose a trusted manufacturer like Adinath International. Their range of models can be customized to match specific production requirements, ensuring optimal performance and return on investment. For manufacturers looking to enhance productivity, reduce manual intervention, and maintain strict quality standards, the Automatic Double Wheel Dry Syrup Powder Filling Machine is an excellent choice. Its combination of speed, precision, and advanced features helps businesses scale efficiently while meeting regulatory compliance. Invest in a high-quality dry syrup powder filler today and take your powder filling operations to the next level with superior technology and dependable performance.

Working Principle of Double Wheel Dry Syrup Powder Filling Machine

The incoming sterilized dry bottle is fed through the in-feed turn table. Suitable guide supply bottles on to flat conveyor belt at the required speed for feeding. There is filling head mounted on machine top plate in the same line. When bottle reaches to the mechanical holder detained filling station, Bottle sensor sense the bottles and Magnetic clutch starts to rotate which is mounted on auger shaft. It fills the desired amount of powder into the bottle through auger, where rotation time is previously determined. Duly filled bottles go upward on to the sealing station with the help of SS conveyor belt.

  • Infeed: Sterilized bottles enter via turntable or conveyor and are oriented by star wheels.

 

  • Filling: Bottles lift to a rotary powder wheel or auger head. Powder from the hopper is metered and dispensed. Vibratory systems aid flow for sticky powders.

 

  • Sealing/Capping: Integrated rotary cappers apply screw/ROPP caps; optional induction sealing.

 

  • Outfeed: Filled/sealed bottles exit via conveyor for downstream processes. The process relies on synchronized movements to achieve high throughput without compromising hygiene or accuracy.

Technical Specification of Automatic Dry Syrup Powder Filling Machine

Models

AI-DPM 12

AI-DPM 16

Production Output

Up to 80 bottles/minute

Up to 120 bottles/minute

Bottle Diameter

Up to 85mm

Up to 85mm

Bottle Height

Up to 200mm

Up to 200mm

Fill Volume

5gms. To 70gms. in Single Dose with the help of change parts for different fill volume

5gms. To 70gms. in Single Dose with the help of change parts for different fill volume

Fill Accuracy

± 2% Depending upon the Powder, under the controlled level of Humidity

± 2% Depending upon the Powder, under the controlled level of Humidity

Humidity

Below 28% Rh required on machine to be arrange by customer

Below 28% Rh required on machine to be arrange by customer

Power

2.0 H.P. For Machine and 3.0 H.P. For Vacuum Pump

2.5 H.P. For Machine and 3.0 H.P. For Vacuum Pump

Overall Dimension

1700 mm (L) x 1000 mm (W) x 1800 mm approx.

2000 mm (L) x 1200 mm (W) x 1800 mm approx.

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Types of Powder Filling Machine

Applications of Powder Filling Machine

Benefits of Dry Syrup Powder Filling Machine

Efficiency: Reduces labor and downtime; continuous operation boosts output by 2–3x over manual methods.

Accuracy & Hygiene: Ensures uniform fills, preventing over/under-dosing; stainless steel construction (SS 304/316) for easy CIP/SIP cleaning.

Versatility: Handles 5–100g fills; adaptable for various powders.

Cost Savings: Minimizes powder waste and supports scalability.

Key Features of Automatic Double Wheel Dry Syrup Powder Filling Machine

  • Filling Mechanism: Primarily auger or volumetric rotary systems for accuracy of ±1–2%. Auger types are ideal for semi-free-flowing powders, while volumetric uses pistons or vacuum-air systems.

 

  • Bottle Handling: Automatic infeed/exit via star wheels or conveyor belts; neck-holding grippers prevent spillage on bottle shoulders.

 

  • Safety & Controls: Low air/vacuum sensors trigger machine stop; toughened glass cabinets; digital preset controls for fill weight; vibratory funnels for faster loading.

 

  • Customization: Tool-less adjustments for doctor/wiper blades; compatible with PET/glass bottles; optional integration with capping, labeling, or unscrambling.

 

  • Power & Utilities: Typically 2–5 kW, compressed air at 6 bar, vacuum at 200 m³/hr.

FAQ for Automatic Double Wheel Dry Syrup Powder Filling Machine

The machine is available in two models:

  • AI-DPM 12: Up to 80 bottles per minute
  • AI-DPM 16: Up to 120 bottles per minute

It supports fill volumes from 5gms to 70gms in a single dose (with change parts for different volumes) and offers filling accuracy of ±2%, depending on the powder characteristics and controlled humidity below 28% RH.

Bottles are fed via an infeed turntable and star wheel system onto a conveyor. Sensors detect the bottles, which are then lifted to the filling station. The double rotary powder wheel, combined with an auger or vacuum-air mechanism and vibratory funnels, dispenses precise amounts of powder. A unique bottle neck-holding system minimizes spillage. Filled bottles proceed for capping and exit via the outfeed star wheel.

  • “No Bottle – No Fill” system to prevent wastage
  • Monoblock cGMP model with SS304 construction
  • Rotary bottle and funnel movement for smooth, high-speed operation
  • Unique vibratory system in funnels for better flow of semi-free-flow powders
  • Tool-less adjustments for doctor and wiper blades
  • Easy-to-remove contact parts for cleaning, autoclaving, or sterilization
  • Safety features like low air/vacuum machine stop and toughened glass safety cabinet

Advantages include high efficiency, reduced labor and powder waste, excellent filling accuracy, hygienic design for easy maintenance, and scalability for high-volume production. Applications cover the Pharmaceutical, Nutraceutical, Ayurvedic, Herbal, Cosmetic, Chemical, and Food industries for filling dry syrups, antibiotic powders, protein supplements, and other granular products.

Countries We Export to

United States | Canada | Mexico | Brazil | Argentina | Chile | Colombia | Peru | Germany | United Kingdom | France | Italy | Spain | Netherlands | Belgium | Switzerland | Sweden | Austria | Denmark | Norway | Poland | Finland | Czech Republic | Hungary | Portugal | Ireland | Greece | Slovakia | Romania | Bulgaria | China | Japan | India | South Korea | Indonesia | Vietnam | Thailand | Malaysia | Philippines | Singapore | Bangladesh | Pakistan | Saudi Arabia | United Arab Emirates | Israel | Turkey | Iran | Qatar | Kuwait | South Africa | Nigeria | Egypt | Algeria | Morocco | Kenya | Ghana | Tunisia | Australia | New Zealand | Russia | Ukraine | Belarus | Kazakhstan | Taiwan | Hong Kong | South Sudan | Uzbekistan | Oman | Jordan | Bahrain | Sri Lanka | Myanmar | Lebanon | Mongolia | Ethiopia | Libya | Angola | Zambia | Zimbabwe | Mozambique | Ivory Coast | Senegal | Uganda | Tanzania | Botswana | Ecuador | Venezuela | Bolivia | Paraguay | Uruguay | Trinidad and Tobago | Panama | Guatemala | Costa Rica | Honduras | El Salvador | Nicaragua | Dominican Republic | Haiti | Cuba

Partner with Industry Experts

Connect with our engineering team to discuss your specific production requirements. We provide customized, cGMP-compliant machinery solutions designed to optimize your manufacturing facility and maximize output.

Countries We Export to

Algeria | Angola | Argentina | Australia | Austria | Bahrain | Bangladesh | Belarus | Belgium | Bolivia | Botswana | Brazil | Bulgaria | Canada | Chile | China | Colombia | Costa Rica | Cuba | Czech Republic | Denmark | Dominican Republic | Ecuador | Egypt | El Salvador | Ethiopia | Finland | France | Germany | Ghana | Greece | Guatemala | Haiti | Honduras | Hong Kong | Hungary | India | Indonesia | Iran | Ireland | Israel | Italy | Ivory Coast | Japan | Jordan | Kazakhstan | Kenya | Kuwait | Lebanon | Libya | Malaysia | Mexico | Mongolia | Morocco | Mozambique | Myanmar | Netherlands | New Zealand | Nicaragua | Nigeria | Norway | Oman | Pakistan | Panama | Paraguay | Peru | Philippines | Poland | Portugal | Qatar | Romania | Russia | Saudi Arabia | Senegal | Slovakia | Singapore | South Africa | South Korea | South Sudan | Spain | Sri Lanka | Sweden | Switzerland | Taiwan | Tanzania | Thailand | Trinidad and Tobago | Tunisia | Turkey | Uganda | Ukraine | United Arab Emirates | United Kingdom | United States | Uruguay | Uzbekistan | Venezuela | Vietnam | Zambia | Zimbabwe

Partner with Industry Experts

Connect with our engineering team to discuss your specific production requirements. We provide customized, cGMP-compliant machinery solutions designed to optimize your manufacturing facility and maximize output.

Adinath International manufactures high-precision pharmaceutical packaging machinery and production plants, providing reliable, hygienic, and efficient solutions for global pharmaceutical industries.

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