Double Auger Dry Syrup Filling Machine

Description

Double Auger Dry Syrup Filling Machine, also known as the Automatic Double Head Augur Powder Filling Machine Model AI-APFM 2, represents a reliable, industry-proven solution for accurate and efficient powder packaging. Manufactured by Adinath International, a respected manufacturer, supplier, and exporter based in Ahmedabad, Gujarat, India, this machine is engineered to meet the demanding requirements of modern production environments. With decades of focused experience in pharmaceutical and packaging machinery, Adinath delivers equipment built on practical engineering knowledge and consistent performance standards.

This compact yet high-capacity system is specifically designed for filling dry syrup powder, free-flowing powders, granules, and related products into bottles of various shapes and sizes. It is widely suitable for dry syrup, talcum powder, spices, flour, pharmaceutical powders, chemicals, food and beverage powders, cosmetics powders, and pesticides. The dual-head configuration with a single-track twin hopper system enables higher grammage filling in a single dose while maintaining precision across continuous production runs.

Operating at speeds of up to 60–70 bottles per minute (depending on fill volume, powder characteristics, and bottle dimensions), the machine significantly boosts throughput compared to single-head systems. Its proven auger-type filling mechanism ensures controlled, volumetric dispensing that minimizes product variation. All contact parts are constructed from SS 316 stainless steel, nylon, and HDPE materials, supporting hygienic operation and compliance with industry standards for pharmaceutical, food, and chemical applications. A pneumatically operated bottle separator system allows bottle size changes without requiring extensive change parts, reducing downtime during product switches. An integrated turntable at the infeed supports continuous feeding of round bottles, enhancing line efficiency.

The machine’s sturdy frame and precise container indexing system deliver reliable synchronization between filling heads and bottle movement. This design reduces powder wastage and contamination risks, making it particularly effective for fine powders. By combining dual auger heads with a conveyor-mounted structure, the equipment achieves consistent fill accuracy while supporting higher production demands. Operators benefit from a straightforward setup that prioritizes minimal maintenance and long-term operational reliability.

Adinath International’s expertise is reflected in the thoughtful engineering of this Automatic Double Head Auger Powder Filling Machine. The company focuses on practical solutions that address real production challenges—such as handling non-free-flowing or fine powders, maintaining cleanliness, and achieving dependable output rates. Businesses in the pharmaceutical, chemical, food, cosmetics, and agricultural sectors choose this machine for its balance of speed, accuracy, and hygienic construction. Whether filling dry syrups into bottles or packaging specialty powders into containers and jars, the system offers a proven pathway to improved efficiency without compromising product quality. With its robust build, quality material selection, and focus on reducing operational inefficiencies, the Automatic Double Head Auger Type Dry Syrup Powder Filling Machine stands as a trusted choice for manufacturers seeking consistent, high-speed powder filling performance.

Working Principle of Double Auger Dry Syrup Filling Machine

The incoming dry bottle is fed through the Infeed Turn Table with suitably guided on the moving conveyor belt at the required speed for feeding. There is filling head mounted on machine top plate, when bottle reaches to the first filling station, it will be held by the bottle holder. Immediately it will be sensed by the bottle sensor as soon as it gets signals from sensor magnetic clutch starts to rotate which is mounted on auger shaft. It will fill the desired amount of powder to the bottle through auger, where rotation time is previously saved in PLC control. After filling bottle moves further for next operation. The main advantage of this machine is star wheel pick up system of bottle is directly connected with Auger rotation, so till bottle get filled with powder as per set value. Duly filled bottles delivered on outfeed conveyor for capping operation.

  • Hopper Feeding: Powder is loaded into a main hopper. A stirring bar or agitator prevents bridging and ensures consistent flow to the augers.

 

  • Auger Metering: Each auger rotates via a servo motor or magnetic clutch. The screw’s pitch and speed displace a fixed volume of powder per rotation, calibrated for accuracy (±0.5–3% tolerance).

 

  • Container Indexing: Bottles or containers move via conveyor or rotary star-wheel. Sensors detect positioning, and pneumatic clamps hold them steady under the filling funnels.

 

  • Dual Filling: Both heads fill simultaneously. After dispensing, cylinders release the containers, advancing them to capping or sealing stations.

 

  • Cleanup and Changeover: Tool-free auger swaps allow quick adjustments for different fill weights.

 

This process minimizes dust and waste, often integrating with conveyors, cappers, or labeling machines for a full line.

Technical Specification of Double Auger Dry Syrup Filling Machine

Model

AI-APF 2

Filling Mechanism

Twin-head auger-based dosing

Contact Material

SS316 (product contact parts), SS304 frame

Accuracy

±2 to 3% (depending on powder type and humidity)

Required Ambient Humidity

Below 30% RH

Power Supply

415 VAC 3-Phase and 220VAC Single Phase, 50 Hz with A.C. drive

Power Consumption

4 H.P.

Conveyor Height

Adjustable from 815mm to 940mm

Filling Range

5gms to 60gms per dose

Number of Filling Heads

Two

Container Diameter

25mm to 85mm

Container Height

Up to 100mm

Output Capacity

Up to 50 bottles per minute

Overall Dimensions

3800mm (L) x 1500mm (W) x 1900mm (H) approx.

 

* Power voltage can be adjusted as per customer’s domestic power voltage requirements.
* Rights of technical improvements & modification reserved.
* Illustrations & dimensions are shown for information purpose only.

Types of Powder Filling Machine

Applications of Powder Filling Machine

Benefits of Double Auger Dry Syrup Filling Machine

Higher Production Throughput

Improved Efficiency and Cost Savings

High Filling Accuracy and Consistency

Hygienic, GMP-Compliant Construction

Key Features of Double Auger Dry Syrup Filling Machine

  • Dual Heads: Increases speed; handles two SKUs or blends in one cycle.

 

  • Accuracy: Servo-driven controls and fill-by-weight options ensure ±0.5–1% precision, even for tricky powders.

 

  • Versatility: Custom augers for free-flowing or non-free-flowing products; fill sizes from micro-doses to 2+ lbs.

 

  • Hygiene & Durabilityc: GMP-compliant with SS304/316 contact parts; easy-clean designs for pharma/food use.

 

  • Integration: Mounts to VFFS, HFFS, or inline systems; optional vibration or nitrogen flushing.

FAQ for Double Auger Dry Syrup Filling Machine

The machine typically achieves an output of 50 to 80 bottles per minute, depending on the fill volume, powder characteristics, bottle size, and machine configuration. Actual speed varies with product flow properties and operational settings.

It is suitable for dry syrup powders, free-flowing and non-free-flowing powders, talcum, spices, flour, pharmaceutical powders, chemicals, cosmetics powders, pesticides, and granules. The dual auger system works well with fine, fluffy, or moderately sticky materials.

Yes. Sensors detect the presence of a bottle before dispensing powder. This feature prevents product wastage, reduces contamination, and keeps the machine and production area cleaner.

All product contact parts are typically made from Stainless Steel 316 (SS 316), nylon, and HDPE for hygiene and durability. The main structure is usually Stainless Steel 304 (SS 304), ensuring GMP compliance and corrosion resistance.

The machine features a pneumatically operated bottle separator system that often requires minimal or no change parts for different bottle heights. Fill weight adjustments are simple via controls, and many models support quick changeovers between products.

It is widely used in pharmaceutical, food & beverage, chemical, cosmetics, Ayurvedic, nutraceutical, and agrochemical industries for filling dry syrups, powders, and granules into bottles, jars, and containers.

A double-head (double auger) machine fills two bottles at a time or in rapid sequence, roughly doubling the output of a single-head machine while using a compact footprint. It is better suited for medium- to high-volume production needs.

Yes. Contact parts are designed for quick removal, cleaning, and sterilization. The compact GMP design, fewer complex change parts, and sturdy construction make routine maintenance straightforward and help minimize downtime.

Filling accuracy is generally ±1% to ±3%, depending on the powder’s bulk density, consistency, humidity conditions, and fill weight. Servo-driven models can achieve even higher precision.

Countries We Export to

United States | Canada | Mexico | Brazil | Argentina | Chile | Colombia | Peru | Germany | United Kingdom | France | Italy | Spain | Netherlands | Belgium | Switzerland | Sweden | Austria | Denmark | Norway | Poland | Finland | Czech Republic | Hungary | Portugal | Ireland | Greece | Slovakia | Romania | Bulgaria | China | Japan | India | South Korea | Indonesia | Vietnam | Thailand | Malaysia | Philippines | Singapore | Bangladesh | Pakistan | Saudi Arabia | United Arab Emirates | Israel | Turkey | Iran | Qatar | Kuwait | South Africa | Nigeria | Egypt | Algeria | Morocco | Kenya | Ghana | Tunisia | Australia | New Zealand | Russia | Ukraine | Belarus | Kazakhstan | Taiwan | Hong Kong | South Sudan | Uzbekistan | Oman | Jordan | Bahrain | Sri Lanka | Myanmar | Lebanon | Mongolia | Ethiopia | Libya | Angola | Zambia | Zimbabwe | Mozambique | Ivory Coast | Senegal | Uganda | Tanzania | Botswana | Ecuador | Venezuela | Bolivia | Paraguay | Uruguay | Trinidad and Tobago | Panama | Guatemala | Costa Rica | Honduras | El Salvador | Nicaragua | Dominican Republic | Haiti | Cuba

Partner with Industry Experts

Connect with our engineering team to discuss your specific production requirements. We provide customized, cGMP-compliant machinery solutions designed to optimize your manufacturing facility and maximize output.

Countries We Export to

Algeria | Angola | Argentina | Australia | Austria | Bahrain | Bangladesh | Belarus | Belgium | Bolivia | Botswana | Brazil | Bulgaria | Canada | Chile | China | Colombia | Costa Rica | Cuba | Czech Republic | Denmark | Dominican Republic | Ecuador | Egypt | El Salvador | Ethiopia | Finland | France | Germany | Ghana | Greece | Guatemala | Haiti | Honduras | Hong Kong | Hungary | India | Indonesia | Iran | Ireland | Israel | Italy | Ivory Coast | Japan | Jordan | Kazakhstan | Kenya | Kuwait | Lebanon | Libya | Malaysia | Mexico | Mongolia | Morocco | Mozambique | Myanmar | Netherlands | New Zealand | Nicaragua | Nigeria | Norway | Oman | Pakistan | Panama | Paraguay | Peru | Philippines | Poland | Portugal | Qatar | Romania | Russia | Saudi Arabia | Senegal | Slovakia | Singapore | South Africa | South Korea | South Sudan | Spain | Sri Lanka | Sweden | Switzerland | Taiwan | Tanzania | Thailand | Trinidad and Tobago | Tunisia | Turkey | Uganda | Ukraine | United Arab Emirates | United Kingdom | United States | Uruguay | Uzbekistan | Venezuela | Vietnam | Zambia | Zimbabwe

Partner with Industry Experts

Connect with our engineering team to discuss your specific production requirements. We provide customized, cGMP-compliant machinery solutions designed to optimize your manufacturing facility and maximize output.

Adinath International manufactures high-precision pharmaceutical packaging machinery and production plants, providing reliable, hygienic, and efficient solutions for global pharmaceutical industries.

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