Vial Filler and Capper

The machine typically delivers 30 to 250 vials per minute, depending on the model (e.g., two-head or multi-head configurations), vial size, and product type. For example, two-head models handle medium-scale production efficiently, while higher-head variants support high-volume commercial batches. Speed is adjustable via variable frequency drive.

It accommodates round glass vials from 5 ml to 250 ml (diameter 15–70 mm, height 25–140 mm). Fill volumes range from 50 mg to 10 grams for powders and 2 ml to 250 ml for liquids. The machine supports various rubber stopper (13–32 mm) and cap types with quick-change parts for fast format changeovers.

Filling accuracy is ±0.5% to ±1% for liquids (piston or peristaltic pumps) and ±1% to ±2% for powders (vacuum wheel system), depending on product density and consistency. Precision dosing systems, combined with “No Vial – No Filling,” ensure uniform results and minimal wastage.

The monoblock design integrates filling, stoppering, and capping with minimal distance between stations, significantly reducing open-vial exposure time and contamination risk. It operates effectively under laminar airflow, uses SS316L contact parts (autoclavable), and supports nitrogen flushing — making it ideal for aseptic processing of antibiotics, vaccines, and biologics.

Important features include the “No Vial – No Filling” and “No Vial – Machine Stop” systems, safety clutch to prevent vial breakage, individual drives for synchronized operation, digital production counter, and overload protection. Agitators (for powder) and precise cam mechanisms maintain consistent flow and accuracy throughout the process.

Yes. It is cGMP and CE compliant and meets FDA, EU-GMP, and WHO standards. Customizations include PLC with HMI, inbuilt laminar airflow, servo motors, in-process weight checking, CIP/SIP capability, and different filling systems (piston/peristaltic for liquids or vacuum wheel for powders). IQ/OQ documentation is provided for easy validation.